This manual covers the Musso, a mid-size SUV and off-road utility vehicle produced from 1991 through 1999. Built on a robust chassis and leveraging Mercedes-Benz engine technology in early models, the Musso was designed for durability and off-road capability, positioning it as a competitor to vehicles like the Jeep Cherokee and Toyota Land Cruiser Prado. Available with various gasoline and diesel engines, including 2.3L gasoline and 2.3L and 2.9L diesel options, it offered both 5-speed manual and 4-speed automatic transmissions, coupled with a part-time 4WD system. Its construction emphasized utility and ruggedness, making it a capable choice for challenging terrain. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of the Musso. It covers all major systems, including engine overhaul, transmission repair, brake servicing, suspension and steering, and electrical systems, along with body repair and HVAC. The manual includes step-by-step repair instructions, diagnostic procedures, and troubleshooting charts, supported by hundreds of illustrations and drawings. This resource is designed to empower both DIY enthusiasts and professional technicians to accurately maintain and repair the vehicle, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Daewoo / SsangYong Model: Musso Codes Model Code: VJ (initial generations), various sub-codes based on engine/drivetrain Chassis Code: Korando Musso 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Off-road utility vehicle Competitive Analysis Competitors 1990S: Jeep Cherokee (XJ), Toyota Land Cruiser Prado (J70/J90), Mitsubishi Pajero/Montero, Nissan Patrol, Land Rover Discovery Key Features Vehicle Heritage: Built on a robust chassis, leveraging Mercedes-Benz engine technology (early models) and a focus on off-road capability. Manual Benefit: Empowers DIY enthusiasts and professional mechanics with accurate, detailed repair and maintenance procedures, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Varies by specific edition, typically 1000+ pages for comprehensive service manuals Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul, troubleshooting, diagnostics, fuel system, cooling system, lubrication, ignition system, emissions control Transmission: Manual and automatic transmission repair, overhaul, clutch, driveline, transfer case, differentials Brakes: Brake system service, hydraulic components, ABS (if equipped), parking brake Suspension Steering: Front and rear suspension, steering system components, power steering, wheel alignment Electrical: Wiring diagrams, starter, alternator, battery, lighting, instruments, body electrical, fuses, relays, ECU diagnostics Body: Body repair, panel replacement, interior trim, doors, windows, glass, HVAC system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based troubleshooting Repair: Step-by-step repair instructions for all major systems, component removal and installation Diagnostics: Diagnostic procedures for engine, transmission, ABS, and other electronic systems Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Quality: High-resolution PDF, zoomable for detail Print Quality Printability: Full printable, allowing users to print specific pages or the entire manual Binding Type Binding: Digital (PDF download), printable for physical binding Paper Type Digital Content: Contains hundreds of photos, illustrations, and detailed drawings ⚙️ Engine Specifications Primary Engine Petrol Engine Family Petrol: SsangYong XDi/XDi-T (initially, later Mercedes-Benz M111/M104) Displacement Petrol 2.3L: 2298 cc (2.3 L) gasoline Power Petrol 2.3L: Approximately 140-150 PS (103-110 kW) at 5500 rpm Torque Petrol 2.3L: Approximately 190-200 Nm at 4000 rpm Primary Engine Diesel Engine Family Diesel: SsangYong XDi/XDi-T (initially, later Mercedes-Benz OM601/OM602) Displacement Diesel 2.9L: 2874 cc (2.9 L) diesel (OM602 derivative) Power Diesel 2.9L: Approximately 95-105 PS (70-77 kW) at 4000 rpm Torque Diesel 2.9L: Approximately 190-220 Nm at 2000-2400 rpm Displacement Diesel 2.3L: 2299 cc (2.3 L) diesel (OM601 derivative) Power Diesel 2.3L: Approximately 90-95 PS (66-70 kW) at 4000 rpm Fuel System Fuel Injection Diesel: Indirect injection (IDI) with rotary or inline injection pumps (Bosch) Fuel Injection Petrol: Multi-point fuel injection (MPI) Performance Turbocharger Diesel: Optional turbocharger (XDi-T variants) for increased power and torque 🔧 Transmission Standard Transmission Type Manual: 5-speed manual transmission Optional Transmission Type Automatic: 4-speed automatic transmission (e.g., Mercedes-Benz 722.4 derivative) Features Drivetrain: Part-time 4WD system with selectable 2WD/4WD High/4WD Low modes, often featuring a locking center differential or manually locking hubs 📐 Dimensions Exterior Length: Approximately 4660 mm Width: Approximately 1780 mm Height: Approximately 1750 mm Weights Curb Weight: Approximately 1800-2000 kg (depending on engine and configuration) Gross Vehicle Weight Rating: Approximately 2400-2600 kg Towing Capacity: Up to 2500 kg (braked) 🛡️ Safety Features Ratings Crash Test Ratings: Limited availability of formal crash test ratings for this specific period and market, but designed with body-on-frame construction for robustness. Active Features ABS: Optional Anti-lock Braking System (ABS) on higher trims or later models. Passive Features Airbags: Driver airbag typically standard on later models; passenger airbag often optional or unavailable. Seatbelts: Three-point...