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Daewoo Sens 1997-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Generation Generation Code: J100/J150 (rebadged Nexia/Espero) Generation Years: 1997-2002 👋 Introduction Market Position Market Segment: Compact/Subcompact Sedan and Hatchback Brand Strategy At Time: Daewoo aimed to offer value-oriented, stylish vehicles with competitive pricing. Competitive Analysis Key Competitors: Opel Astra, Ford Escort, Volkswagen Golf/Vento, Peugeot 306, Renault Mégane Key Features Design Inspiration: Based on the Opel Kadett E platform (as the Nexia) or a derivative of the Opel Vectra A (as the Espero, with the Sens being a rebadge/evolution). Target Audience: Budget-conscious buyers seeking practical transportation. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily Europe, Asia) Trim Levels Covered: All available trim levels Page Count Estimated Page Count: Extensive (typical workshop manual exceeding 1000 pages) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission control systems Transmission Systems: Manual transmission, Automatic transmission (if applicable), clutch system, driveline Chassis Systems: Brake system (ABS included), steering system, suspension system (front and rear), wheels and tires Electrical Systems: Wiring diagrams, lighting, starting and charging system, instrument cluster, body electricals, power windows, central locking, audio system Body And Interior: Body panel removal and installation, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing Repair Procedures: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Special Tools And Procedures: Identification of specialized tools required for specific repairs, torque specifications for critical fasteners Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic information. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Typically yes, for PDF versions. Print Quality Print Quality: Variable (depending on original source, but generally designed for clarity) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: C16SE, C18SE (Opel sourced 4-cylinder petrol engines) Engine Displacement Range: 1.5L to 1.8L Engine Type: Inline 4-cylinder, SOHC/DOHC, Multi-point Fuel Injection (MPI) Performance Horsepower Range: Approximately 90-115 hp Torque Range: Approximately 120-150 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (often referred to as 'Comfort Shift') Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Spec: Refer to manual for specific GM/Dexron type fluids, typically DEXRON-III or equivalent. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Length Range: Approx. 4300-4400 mm (Sedan), 4000-4100 mm (Hatchback) Width Range: Approx. 1700-1750 mm Height Range: Approx. 1400-1450 mm Weights Curb Weight Range: Approx. 1050-1200 kg Gross Vehicle Weight Rating: Varies by model and engine, consult manual. 🛡️ Safety Features Ratings Crash Test Performance: Limited independent crash test data available for this specific model. Often based on older European safety standards. Active Features Braking System: Front ventilated discs, rear drums. Optional ABS (Anti-lock Braking System) available on higher trims. Traction Control: Not typically available. Passive Features Airbags: Driver airbag standard. Passenger airbag optional on some models. Seatbelts: Pre-tensioning front seatbelts. Chassis Construction: Monocoque construction with crumple zones. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Optional CD player available on some higher trims. Display: Simple analog gauges for speedometer, tachometer, fuel, and temperature. Basic LCD for odometer. Driver Assistance Cruise Control: Optional on some models. Parking Sensors: Not available. Connectivity Bluetooth: Not available. Usb Port: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact spec). Air Filter Replacement: Inspect every 15,000 km, replace as needed or every 30,000 km. Spark Plug Replacement: Typically around 40,000 - 60,000 km depending on plug type (e.g., copper vs. platinum). Timing Belt Replacement: Crucial for interference engines. Intervals typically 60,000 - 90,000 km or 4-5 years. (Crucial to verify with manual). Fluid Specifications Engine Oil Spec: API SG/SH or higher, SAE 10W-40 or 5W-30 (check manual for specific viscosity based on climate). Coolant Spec: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. GM Type 1 coolant or equivalent. Brake Fluid Spec: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems Engine: Oil leaks from gaskets/seals, potential for timing belt failure if not replaced proactively, minor electrical gremlins. Common Problems Suspension Steering: Wear in bushings, ball joints, and tie rod ends due to age and road conditions. Common Problems Electrical: Corrosion on electrical connectors, issues with window...
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Sku: 75307
Collecties: ALL Daewoo

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Daewoo Sens 1997-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Sens
Generation
Generation Code:
J100/J150 (rebadged Nexia/Espero)
Generation Years:
1997-2002
👋 Introduction
Market Position
Market Segment:
Compact/Subcompact Sedan and Hatchback
Brand Strategy At Time:
Daewoo aimed to offer value-oriented, stylish vehicles with competitive pricing.
Competitive Analysis
Key Competitors:
Opel Astra, Ford Escort, Volkswagen Golf/Vento, Peugeot 306, Renault Mégane
Key Features
Design Inspiration:
Based on the Opel Kadett E platform (as the Nexia) or a derivative of the Opel Vectra A (as the Espero, with the Sens being a rebadge/evolution).
Target Audience:
Budget-conscious buyers seeking practical transportation.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily Europe, Asia)
Trim Levels Covered:
All available trim levels
Page Count
Estimated Page Count:
Extensive (typical workshop manual exceeding 1000 pages)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission control systems
Transmission Systems:
Manual transmission, Automatic transmission (if applicable), clutch system, driveline
Chassis Systems:
Brake system (ABS included), steering system, suspension system (front and rear), wheels and tires
Electrical Systems:
Wiring diagrams, lighting, starting and charging system, instrument cluster, body electricals, power windows, central locking, audio system
Body And Interior:
Body panel removal and installation, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing
Repair Procedures:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Special Tools And Procedures:
Identification of specialized tools required for specific repairs, torque specifications for critical fasteners
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic information.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Typically yes, for PDF versions.
Print Quality
Print Quality:
Variable (depending on original source, but generally designed for clarity)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
C16SE, C18SE (Opel sourced 4-cylinder petrol engines)
Engine Displacement Range:
1.5L to 1.8L
Engine Type:
Inline 4-cylinder, SOHC/DOHC, Multi-point Fuel Injection (MPI)
Performance
Horsepower Range:
Approximately 90-115 hp
Torque Range:
Approximately 120-150 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
4-speed Automatic (often referred to as 'Comfort Shift')
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Transmission Fluid Spec:
Refer to manual for specific GM/Dexron type fluids, typically DEXRON-III or equivalent.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Length Range:
Approx. 4300-4400 mm (Sedan), 4000-4100 mm (Hatchback)
Width Range:
Approx. 1700-1750 mm
Height Range:
Approx. 1400-1450 mm
Weights
Curb Weight Range:
Approx. 1050-1200 kg
Gross Vehicle Weight Rating:
Varies by model and engine, consult manual.
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited independent crash test data available for this specific model. Often based on older European safety standards.
Active Features
Braking System:
Front ventilated discs, rear drums. Optional ABS (Anti-lock Braking System) available on higher trims.
Traction Control:
Not typically available.
Passive Features
Airbags:
Driver airbag standard. Passenger airbag optional on some models.
Seatbelts:
Pre-tensioning front seatbelts.
Chassis Construction:
Monocoque construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player available on some higher trims.
Display:
Simple analog gauges for speedometer, tachometer, fuel, and temperature. Basic LCD for odometer.
Driver Assistance
Cruise Control:
Optional on some models.
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Port:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact spec).
Air Filter Replacement:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plug Replacement:
Typically around 40,000 - 60,000 km depending on plug type (e.g., copper vs. platinum).
Timing Belt Replacement:
Crucial for interference engines. Intervals typically 60,000 - 90,000 km or 4-5 years. (Crucial to verify with manual).
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher, SAE 10W-40 or 5W-30 (check manual for specific viscosity based on climate).
Coolant Spec:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. GM Type 1 coolant or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems Engine:
Oil leaks from gaskets/seals, potential for timing belt failure if not replaced proactively, minor electrical gremlins.
Common Problems Suspension Steering:
Wear in bushings, ball joints, and tie rod ends due to age and road conditions.
Common Problems Electrical:
Corrosion on electrical connectors, issues with window regulators, intermittent dashboard warning lights.
Common Problems HVAC:
A/C compressor clutch issues, heater core leaks, blower motor failures.
📚 Vehicle History
Brand Heritage
Daewoo Origins:
South Korean automotive manufacturer, established in 1983, known for developing vehicles through technology licensing and partnerships (primarily with GM/Opel).
Model Evolution
Sens Lineage:
The Daewoo Sens was essentially a rebadged and slightly updated version of the Daewoo Nexia, which itself was based on the Opel Kadett E. Some aspects may also draw from the Daewoo Espero (based on the Opel Vectra A).
Production
Production Period:
1997-2002
Manufacturing Location:
South Korea, and potentially other Daewoo assembly plants globally.
Company Fate:
Daewoo Motor Company faced financial difficulties and was largely acquired by General Motors in 2002, leading to the eventual phasing out of the Daewoo brand in many markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards are widely documented for the Daewoo Sens specifically. Its market was primarily driven by value proposition.
Ratings
Reliability Ratings:
Variable. Earlier Daewoo models often faced criticism for build quality and long-term reliability compared to established Japanese and European brands. However, with proper maintenance, they can be serviceable.
Certifications
Emissions Standards:
Designed to meet emissions standards relevant to its production years and markets (e.g., Euro 2).
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