The Daewoo Tico, produced from 1991 to 2001, is a compact city car renowned for its affordability, fuel efficiency, and nimble handling, making it an ideal choice for urban commuting and budget-conscious buyers. Developed in partnership with Suzuki, this first-generation model (chassis code KLY3) features a distinctive, rounded styling and a surprisingly spacious interior for its compact dimensions. Powered by a 796 cc inline 3-cylinder engine, the Tico delivers approximately 39-41 PS, offering a functional and economical driving experience that placed it competitively against other microcars of its era. This comprehensive Factory Service Repair Manual, written in English, provides extensive information for the Daewoo Tico across its production years. It covers all major systems including engine mechanicals, fuel injection, manual transmission, chassis, suspension, braking, and electrical systems. Detailed procedures for routine maintenance, troubleshooting, repair, and rebuilding are included, along with essential technical specifications and diagnostic guidance. This manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their Daewoo Tico vehicles. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Model Generation: First Generation Chassis Code: KLY3 👋 Introduction Market Position Segment: Microcar / City Car Target Audience: Urban commuters, budget-conscious buyers, first-time car owners Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, Fiat Cinquecento Key Features Design Philosophy: Compact, fuel-efficient, affordable, functional city car Distinctive Aspects: Characterful rounded styling, surprisingly spacious interior for its size, nimble handling. 📋 Manual Details Coverage Areas Vehicle Years: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Market Regions: Global (primarily Asia, Europe) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, tuning, components (pistons, rings, bearings, cylinder head, valves, camshafts, crankshaft) Engine Management: Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics, emissions control Transmission: Manual transmission (5-speed), clutch system, driveline components Chassis And Suspension: Front and rear suspension (MacPherson struts), steering system, wheel alignment specifications Braking System: Front disc brakes, rear drum brakes, hydraulic system, parking brake Electrical System: Charging system (alternator, battery), starting system, lighting (headlights, taillights, interior), power windows, wipers, horn Body And Trim: Exterior body panels, interior trim, doors, windows, locks, seats, body sealing HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, fluid checks and changes, belt inspection and adjustment Troubleshooting: System-specific diagnostic charts, symptom-based troubleshooting guides, fault code interpretation Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation Diagnostics: On-board diagnostics (OBD-I relevant for some early models/markets), electrical circuit diagrams, pressure and vacuum testing Specifications And Tolerances: Torque values, clearances, measurements for engine, chassis, and body components Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Format Details: Searchable PDF with high-resolution scanned pages, enabling easy navigation and printing. Print Quality Print Quality: High-quality scans ensuring clarity of diagrams, text, and illustrations. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: F8C (or similar designation depending on market) Engine Type: Inline 3-cylinder, naturally aspirated Displacement: 796 cc (0.8 L) Performance Horsepower: Approx. 39-41 PS (29-30 kW) @ 5500 rpm Torque: Approx. 59-60 Nm (43-44 lb-ft) @ 3200-3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) Engine Components Bore X Stroke: 68.5 mm x 72.0 mm (estimated) Compression Ratio: 9.2:1 (estimated) Cooling System Cooling Type: Water-cooled, pressurized system 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Optional Transmission: N/A (primarily manual) Features Clutch Type: Dry, single-plate diaphragm spring clutch Gear Ratios Final Drive Ratio: Approx. 4.375:1 (common) 📐 Dimensions Exterior Length: 3,295 mm (129.7 in) Width: 1,400 mm (55.1 in) Height: 1,385 mm (54.5 in) Wheelbase: 2,150 mm (84.6 in) Weights Curb Weight: Approx. 680-720 kg (1,499-1,587 lbs) Gross Vehicle Weight: Approx. 1,100 kg (2,425 lbs) Cargo Trunk Volume: Limited, expandable with rear seats folded 🛡️ Safety Features Ratings Crash Test Results: Limited availability of official global ratings due to vehicle class and era; generally considered basic safety for its segment. Active Features Brakes: Front ventilated discs, rear drums. Anti-lock Braking System (ABS) typically not standard, may be an option on later models or specific trims. Passive Features Seatbelts: Standard front seatbelts, often 3-point with pre-tensioners. Rear seatbelts vary by market. Airbags: Driver airbag typically standard on later models; passenger airbag rare. Body Structure: Designed with crumple zones, though capabilities are relative to its microcar class. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player on higher trims or later models. Dashboard Features: Analog gauges for speedometer, tachometer (optional), fuel level, engine...