The Tico, produced from 1991 to 2001, is a compact city car known for its fuel efficiency and affordable transportation. Based on the Suzuki Alto platform, this subcompact vehicle features a distinctive European-influenced styling and is powered by a 796 cc three-cylinder gasoline engine. Designed for urban commuters and budget-conscious buyers, the Tico offers practical, economical mobility. Its compact dimensions, with a length of approximately 3,340 mm and a width of 1,495 mm, make it well-suited for navigating crowded city streets and parking in tight spaces. This factory service repair manual provides comprehensive guidance for the Tico (KL1V) chassis code. It covers essential maintenance procedures, including routine service intervals for oil changes, filter replacements, and fluid checks, as well as detailed repair instructions for all major vehicle systems. Areas covered include engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission (manual and automatic), brakes, steering, suspension, and the electrical system. The manual also offers troubleshooting guidance for common issues and includes technical specifications vital for accurate diagnosis and repair. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1996 Chassis Code: KL1V Codes Engine Code Common: F8CV 👋 Introduction Market Position Vehicle Segment: City car / Kei car (subcompact) Target Demographic: Urban commuters, budget-conscious buyers, first-time car owners. Competitive Analysis Key Competitors Era: Suzuki Alto, Kia Pride, Hyundai Excel, Daihatsu Copen (for spirit, not direct class). Key Features Vehicle Philosophy: Compact, fuel-efficient, affordable transportation with a distinctive European-influenced styling. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Page Count Estimated: Hundreds of pages (exact count not specified, typical for factory manuals) Manual Type Manual Scope: Complete Official Factory Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system. Fuel System: Fuel pump, injectors, fuel filter, fuel lines, pressure regulator. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ECU ignition control. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, O2 sensors. Transmission Manual: Clutch system, gearbox overhaul, gear shift mechanism, driveshafts. Transmission Automatic: Less common for Tico, but if present, torque converter, gearbox operation, fluid management. Brakes: Hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake. Steering: Steering column, steering rack, tie rods, power steering pump (if equipped). Suspension: Front struts, rear shock absorbers, control arms, bushings, springs. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays. Lighting System: Headlights, taillights, turn signals, interior lighting, bulb specifications. HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant handling. Body And Chassis: Body panel removal/installation, door mechanisms, glass, seals, underbody coatings. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, fluid level checks, tire rotations. Troubleshooting: Diagnostic procedures for common faults, symptom-based repair guides. Engine Repair: Component removal, inspection, repair, and reassembly for all engine parts. Transmission Repair: Gearbox disassembly, inspection, parts replacement, and reassembly. Brake System Repair: Brake pad replacement, rotor machining/replacement, caliper overhaul, bleeding procedures. Electrical Diagnostics: Using wiring diagrams for fault finding, testing circuits, component testing. Suspension And Steering Repair: Alignment procedures, component replacement, diagnosis of noise and handling issues. HVAC System Repair: Refrigerant handling, leak detection, component replacement, system charging. Body Panel Repair: Dent removal, panel replacement, rust repair techniques. Technical Depth Depth Level: Comprehensive rebuild and repair procedures Diagnostic Capabilities: Detailed diagnostic flowcharts and troubleshooting trees Specifications Accuracy: Includes precise torque values, clearances, and tolerances 📊 Manual Specifications File Format File Type: PDF Searchable Text: Implied, as it's a factory PDF, allowing for text search Print Quality Printability: Designed for printing, allowing individual page printing or full document Binding Type Binding Type Digital: N/A (Digital download) Paper Type Paper Type Digital: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Three-cylinder, four-stroke, naturally aspirated gasoline Displacement: 796 cc (0.8 L) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Valvetrain: SOHC (Single Overhead Camshaft), 12 valves (4 valves per cylinder) Performance Horsepower: Approx. 38-41 PS (28-30 kW) at around 5500 rpm (depending on market/tuning) Torque: Approx. 55-60 Nm (41-44 lb-ft) at around 3000-3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets) Fuel Type: Unleaded gasoline Engine Management Ignition Type: Electronic ignition system (Distributorless Ignition System - DIS, or with distributor on some variants) Cooling System Cooling Type: Water-cooled, pressurized system Lubrication System Oil Capacity: Approx. 3.0 - 3.5 Liters (with filter change) Oil Specification: API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact spec) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission (less common) Features Clutch Type: Dry single plate, hydraulically operated Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 (refer to manual for exact spec) Fluid Capacity...