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Daewoo Tico Factory Service & Workshop Manual download

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Codes Internal Model Code: KLEJ 👋 Introduction Market Position Segment: Subcompact city car, entry-level hatchback. Target Audience: Budget-conscious consumers, urban commuters, first-time car buyers. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, Daihatsu Cuore. Key Features Design Origin: Based on the Suzuki Alto (LJ series) platform. Appeal: Compact size, fuel efficiency, affordability, maneuverability in urban environments. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Workshop Manual Language: English Format: Digital Download (PDF) Page Count: Comprehensive (Estimate: 500-800 pages) 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls. Transmission: Manual transmission overhaul, clutch system, gear shifting mechanisms, lubrication. Drivetrain: Front-wheel drive system, CV joints, drive shafts, differential. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment procedures. Brakes: Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if applicable to specific models covered). Steering: Steering column, steering gear, power steering system (if applicable), tie rod ends, steering linkage. Electrical: Wiring diagrams, battery, starting system, charging system, lighting system, instruments and gauges, auxiliary circuits, body electronics. Body And Chassis: Body panel removal and installation, interior trim, doors, windows, HVAC system, exterior components. Diagnostics: Troubleshooting charts, fault code interpretation (if applicable), diagnostic procedures for various systems. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Troubleshooting: Systematic identification and resolution of common and uncommon vehicle issues. Overhaul: Detailed procedures for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Diagnostics: Guidance on using diagnostic tools and interpreting system responses for fault finding. Technical Depth Scope: Comprehensive workshop level, suitable for professional technicians and experienced DIY enthusiasts. Detail Level: Includes detailed diagrams, torque specifications, clearances, diagnostic flowcharts, and component tolerances. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable, allowing quick navigation to specific topics. Print Quality: High-resolution scans, suitable for printing specific sections or the entire manual. Print Quality Readability: Clear text and sharp diagrams for easy comprehension. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (commonly) Engine Type: Inline 3-cylinder, naturally aspirated Displacement: 796 cc (0.8 Liters) Performance Horsepower: Approximately 38-42 PS (28-31 kW) at stated RPM. Torque: Approximately 60-65 Nm (44-48 lb-ft) at stated RPM. Fuel System Fuel Delivery: Carburetor (early models), Multi-point Fuel Injection (MPFI) on later variants. Fuel Type: Unleaded gasoline Engine Configuration Bore X Stroke: Refer to manual for exact specifications (typically around 68.5 mm x 72.0 mm). Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Type: 3-speed automatic (less common) Features Clutch Type: Dry single plate Final Drive: Front-wheel drive 📐 Dimensions Exterior Length: Approx. 3,200 - 3,295 mm (126.0 - 130.0 inches) Width: Approx. 1,400 - 1,410 mm (55.1 - 55.5 inches) Height: Approx. 1,400 - 1,415 mm (55.1 - 55.7 inches) Wheelbase: Approx. 2,175 mm (85.6 inches) Weights Curb Weight: Approx. 630 - 700 kg (1,389 - 1,543 lbs) Gross Vehicle Weight Rating: Refer to manual for specific rating. 🛡️ Safety Features Ratings Crash Test Results: Limited independent crash test data available, generally considered basic safety for its era and segment. Active Features Braking System: Front ventilated disc, Rear drum. ABS typically optional or unavailable depending on market and year. Passive Features Airbags: Driver airbag typically standard on later models; passenger airbag uncommon. Seatbelts: Front three-point inertia reel, rear lap belts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (optional CD player on later models). Speakers: Typically 2 speakers. Driver Assistance Features: Minimal driver assistance features by modern standards; primarily focused on essential operational functions. Connectivity Features: Limited to basic radio and power accessory sockets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Every 20,000 km or 12 months. Spark Plug Replacement: Every 30,000 km or 24 months. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for climate specific recommendations). Coolant Type: Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Transmission Fluid Type: Manual: GL-4 SAE 75W-90 or 80W-90. Automatic: Dexron III equivalent (if applicable). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Problems: Carburetor issues (stalling, rough idle), minor oil leaks from gaskets, wear in suspension bushings, exhaust system corrosion, electrical gremlins (older vehicles), clutch wear. Preventative Maintenance: Regular tune-ups, checking/replacing hoses and belts, keeping electrical connections clean and secure, rust prevention. 📚 Vehicle History Brand Heritage Manufacturer: Daewoo Motor Company, South Korea. Model Evolution Development: Developed as a rebadged version of...
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Sku: 583068
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Daewoo Tico Factory Service & Workshop Manual download
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Codes
Internal Model Code:
KLEJ
👋 Introduction
Market Position
Segment:
Subcompact city car, entry-level hatchback.
Target Audience:
Budget-conscious consumers, urban commuters, first-time car buyers.
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride, Hyundai Pony, Daihatsu Cuore.
Key Features
Design Origin:
Based on the Suzuki Alto (LJ series) platform.
Appeal:
Compact size, fuel efficiency, affordability, maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service & Workshop Manual
Language:
English
Format:
Digital Download (PDF)
Page Count:
Comprehensive (Estimate: 500-800 pages)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls.
Transmission:
Manual transmission overhaul, clutch system, gear shifting mechanisms, lubrication.
Drivetrain:
Front-wheel drive system, CV joints, drive shafts, differential.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment procedures.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if applicable to specific models covered).
Steering:
Steering column, steering gear, power steering system (if applicable), tie rod ends, steering linkage.
Electrical:
Wiring diagrams, battery, starting system, charging system, lighting system, instruments and gauges, auxiliary circuits, body electronics.
Body And Chassis:
Body panel removal and installation, interior trim, doors, windows, HVAC system, exterior components.
Diagnostics:
Troubleshooting charts, fault code interpretation (if applicable), diagnostic procedures for various systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Troubleshooting:
Systematic identification and resolution of common and uncommon vehicle issues.
Overhaul:
Detailed procedures for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Diagnostics:
Guidance on using diagnostic tools and interpreting system responses for fault finding.
Technical Depth
Scope:
Comprehensive workshop level, suitable for professional technicians and experienced DIY enthusiasts.
Detail Level:
Includes detailed diagrams, torque specifications, clearances, diagnostic flowcharts, and component tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable, allowing quick navigation to specific topics.
Print Quality:
High-resolution scans, suitable for printing specific sections or the entire manual.
Print Quality
Readability:
Clear text and sharp diagrams for easy comprehension.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (commonly)
Engine Type:
Inline 3-cylinder, naturally aspirated
Displacement:
796 cc (0.8 Liters)
Performance
Horsepower:
Approximately 38-42 PS (28-31 kW) at stated RPM.
Torque:
Approximately 60-65 Nm (44-48 lb-ft) at stated RPM.
Fuel System
Fuel Delivery:
Carburetor (early models), Multi-point Fuel Injection (MPFI) on later variants.
Fuel Type:
Unleaded gasoline
Engine Configuration
Bore X Stroke:
Refer to manual for exact specifications (typically around 68.5 mm x 72.0 mm).
Cooling System
Cooling Type:
Water-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Type:
3-speed automatic (less common)
Features
Clutch Type:
Dry single plate
Final Drive:
Front-wheel drive
📐 Dimensions
Exterior
Length:
Approx. 3,200 - 3,295 mm (126.0 - 130.0 inches)
Width:
Approx. 1,400 - 1,410 mm (55.1 - 55.5 inches)
Height:
Approx. 1,400 - 1,415 mm (55.1 - 55.7 inches)
Wheelbase:
Approx. 2,175 mm (85.6 inches)
Weights
Curb Weight:
Approx. 630 - 700 kg (1,389 - 1,543 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific rating.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited independent crash test data available, generally considered basic safety for its era and segment.
Active Features
Braking System:
Front ventilated disc, Rear drum. ABS typically optional or unavailable depending on market and year.
Passive Features
Airbags:
Driver airbag typically standard on later models; passenger airbag uncommon.
Seatbelts:
Front three-point inertia reel, rear lap belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (optional CD player on later models).
Speakers:
Typically 2 speakers.
Driver Assistance
Features:
Minimal driver assistance features by modern standards; primarily focused on essential operational functions.
Connectivity
Features:
Limited to basic radio and power accessory sockets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Every 20,000 km or 12 months.
Spark Plug Replacement:
Every 30,000 km or 24 months.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for climate specific recommendations).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
Manual: GL-4 SAE 75W-90 or 80W-90. Automatic: Dexron III equivalent (if applicable).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Carburetor issues (stalling, rough idle), minor oil leaks from gaskets, wear in suspension bushings, exhaust system corrosion, electrical gremlins (older vehicles), clutch wear.
Preventative Maintenance:
Regular tune-ups, checking/replacing hoses and belts, keeping electrical connections clean and secure, rust prevention.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company, South Korea.
Model Evolution
Development:
Developed as a rebadged version of the Suzuki Alto, intended for global markets, particularly as an economical city car.
Production
Production Years:
1991 - 2001
Manufacturing Locations:
South Korea, Uzbekistan (as Daewoo Damas/Labo derivative), potentially other assembly plants.
🏆 Awards & Recognition
Recognitions
Awards:
No significant awards or accolades; primarily known for its economical niche.
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