Daihatsu Charade CB-23 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Model Code: CB-23 Generation: Likely 3rd Generation (G100/G200 series) or early 4th Generation (G200 series) Body Style: Likely Hatchback (3-door or 5-door) 👋 Introduction Market Position Positioning: Economical and reliable subcompact car, popular in urban environments and for first-time car buyers. Competitive Analysis Competitors: Competed with vehicles like the Suzuki Swift, Honda Civic (earlier generations), Toyota Starlet, and Ford Fiesta. Key Features Distinctive Traits: Known for its compact size, fuel efficiency, surprising interior space for its class, and generally robust mechanicals. Target Audience Audience: DIY mechanics, professional technicians, and owners who prefer hands-on maintenance and repair. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual / Repair Manual Language: English Format: PDF (Digital Download) Page Count: Hundreds of pages (as stated in description) Delivery Method: Instant Download Printer Friendly: Full Printable Zoom Capability: Yes Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, internal components, cylinder head, block, pistons, crankshaft, camshafts Engine Fuel System: Fuel injection system, carburettor (if applicable), fuel pump, fuel filter, injectors Engine Ignition System: Spark plugs, ignition coils, distributor, ignition timing Engine Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Engine Lubrication System: Oil pump, oil filter, oil specifications, oil change procedures Exhaust System: Exhaust manifold, catalytic converter, muffler, emissions control Transmission Manual: Clutch, gearbox, gear ratios, overhaul procedures, lubricant specifications Transmission Automatic: Automatic transmission operation, overhaul, fluid specifications, maintenance Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential Suspension: Front suspension (e.g., McPherson strut), rear suspension (e.g., torsion beam), shock absorbers, springs, control arms Steering System: Steering rack, power steering pump (if applicable), steering column, tie rod ends Braking System: Front disc brakes, rear drum brakes (typical for this era), brake lines, master cylinder, brake fluid specifications Electrical System Charging: Alternator, battery, charging system diagnostics Electrical System Starting: Starter motor, ignition switch, starting system diagnostics Lighting System: Headlights, taillights, interior lights, bulb specifications Instrument Panel: Gauges, warning lights, dashboard components Body Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, glass Body Interior: Seat removal, dashboard trim, interior panels, carpeting HVAC System: Heating, ventilation, and air conditioning (if equipped), blower motor, heater core, A/C compressor Safety Systems: Seat belts, airbag system (if equipped), pre-tensioners Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks, tire rotation, brake inspection Step By Step Repair Instructions: Detailed instructions for component removal, installation, and adjustment Troubleshooting Information: Diagnostic charts and procedures for identifying and resolving common issues Overhaul Procedures: Comprehensive guides for complete disassembly and reassembly of major components (e.g., engine, transmission) Wiring Diagrams: Detailed electrical schematics for all vehicle systems Torque Specifications: Precise torque values for all fasteners Diagnostic Trouble Codes: Information on OBD-I or early OBD-II codes if applicable Technical Depth Depth: Comprehensive (suitable for professional technicians and advanced DIYers) 📊 Manual Specifications File Format Format: PDF Print Quality: High resolution, suitable for printing Searchability: Likely text-searchable (typical for well-prepared PDF manuals) Binding Type Type: Digital (PDF Download) Physical Binding: Not Applicable (Digital) Paper Type Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu CB Series (common in Charade models of this era) Displacement: Likely 1.0L (CB23) or 1.3L (CB43/CB50) 3-cylinder or 4-cylinder gasoline engine. Performance Horsepower: Varies by specific engine and market, typically in the range of 50-75 HP for 1.0L, 60-85 HP for 1.3L. Torque: Varies by specific engine, typically in the range of 70-90 Nm for 1.0L, 90-110 Nm for 1.3L. Fuel System Fuel Delivery: Could be Carbureted or Electronic Fuel Injection (EFI) depending on year and market. EFI is more common for later CB-23 variants. Fuel Type: Unleaded Gasoline Engine Codes Common Codes: CB23, CB43, CB50 (engine family prefixes) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 3,700 - 3,900 mm (depends on specific generation/body style) Width: Approx. 1,590 - 1,620 mm Height: Approx. 1,390 - 1,420 mm Weights Curb Weight: Approx. 750 - 850 kg Gross Vehicle Weight: Typically around 1200-1300 kg 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data readily available for all markets. Early models may not have undergone rigorous modern testing. Active Features Features: ABS (Anti-lock Braking System) may be optional on higher trims or later models. Power-assisted brakes. Passive Features Features: Seat belts (front and rear), reinforced safety cell, impact-absorbing steering column. 💡 Technology Features Infotainment Features: Basic AM/FM radio, cassette player, or CD player depending on trim and year. Manual climate controls. Driver Assistance Features: Primarily basic features; advanced driver-assistance systems (ADAS) were not common in this segment during this era. Connectivity Features: Limited connectivity; typically no Bluetooth or USB ports standard. Some later models...
Basic AM/FM radio, cassette player, or CD player depending on trim and year. Manual climate controls.
Driver Assistance
Features:
Primarily basic features; advanced driver-assistance systems (ADAS) were not common in this segment during this era.
Connectivity
Features:
Limited connectivity; typically no Bluetooth or USB ports standard. Some later models might have had power windows/locks.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, refer to manual for precise intervals.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type.
Timing Belt Replacement:
Crucial for interference engines. Typically every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Consult manual for exact interval and potential for interference design.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-30 (check manual for exact viscosity and API rating based on climate).
Coolant:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Consult manual for specific type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (for manual transmission).
Transmission Fluid Automatic:
Dexron II/III or equivalent automatic transmission fluid (ATF).
Potential for carbon build-up in engines, oil leaks from gaskets/seals over time. Overheating if cooling system maintenance is neglected.
Electrical Specific:
Faulty door lock actuators, intermittent gauge operation, fuel pump relay failures are not uncommon in older vehicles.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Daihatsu Motor Co., Ltd. is a Japanese automobile manufacturer, a subsidiary of Toyota Motor Corporation.
Model Evolution
Generations:
The Charade has a long history, with the CB-23 code likely referring to models produced from the mid-1980s to early 1990s, bridging the 3rd and 4th generations.
Production
Production Period:
The Charade model line was produced from 1977 to 2000. CB-23 specifically likely refers to the 1987-1994 period.
Manufacturing Locations:
Primarily Japan, with some production or assembly in other regions.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the CB-23 variant are not widely documented, the Daihatsu Charade model line was generally recognized for its affordability, fuel economy, and reliability in its class.
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