Daihatsu Charade G200 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Model Code: G200 Year: 1999 Generation Generation Code: G200 Series (7th Generation) Generation Years: 1993-2000 Codes Chassis Codes: G200, G202, G203, G213 👋 Introduction Market Position Market Segment: Subcompact car, City Car Target Audience: Economy-conscious consumers, first-time car buyers, urban commuters Competitive Analysis Key Competitors Era: Honda Civic, Toyota Corolla (smaller variants), Suzuki Swift, Nissan Sentra/Sunny, Ford Fiesta, Opel Corsa Key Features Vehicle Attributes: Compact size, fuel efficiency, affordability, reliability, maneuverability Manual Value Proposition: Provides detailed, factory-accurate information for DIY repairs and maintenance, saving on labor costs and ensuring correct procedures. 📋 Manual Details Coverage Areas Covered Regions: Global (specific market variations may exist) Page Count Page Count Estimated: Approximately 600-800 pages (typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system Engine Management: Fuel injection system (MPI/EFI), ignition system, emission control systems, engine control module (ECM) diagnostics and troubleshooting Transmission Manual: Clutch system, manual transmission assembly, gear shifting mechanisms, diagnosis and repair Transmission Automatic: Automatic transmission assembly, torque converter, hydraulic control system, electronic control, diagnosis and repair (if applicable for the specific model variant) Drivetrain: Front-wheel drive (FWD) axle shafts, differential, driveshafts (if applicable for RWD variants) Suspension Front: MacPherson strut assembly, control arms, stabilizer bar, springs, shock absorbers, steering knuckle Steering: Power steering system (if equipped), steering column, steering rack/gearbox, tie rods, wheel alignment specifications Brakes Front: Disc brake system, calipers, pads, rotors, hydraulic lines Brake Control: Anti-lock Braking System (ABS) components and diagnostics (if equipped) Electrical System Overview: Wiring diagrams, component locations, fuse box layouts, relay assignments Charging System: Alternator, battery, charging circuit diagnosis and repair Starting System: Starter motor, ignition switch, starter circuit diagnosis and repair Lighting System: Headlights, taillights, interior lights, bulb specifications, wiring Instrumentation Controls: Dashboard instruments, gauges, warning lights, switches, climate control panel Audio System: Radio, speakers, antenna, wiring (may be basic for this era) Body Exterior: Body panel removal/installation, door mechanisms, hood, trunk, bumpers, glass replacement, exterior trim Body Interior: Seat removal/installation, dashboard trim, interior panels, headliner, carpeting HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair Suspension Rear Suspension Rear: Torsion beam axle (typical FWD), trailing arms, shock absorbers, springs Brakes Rear Brakes Rear: Drum brake system (typical for rear), wheel cylinders, brake shoes, drums, hydraulic lines (or disc brakes on higher trims) Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, timing belt replacement intervals and procedure Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, OBD-I/OBD-II (if applicable) code retrieval and interpretation Repair Procedures: Step-by-step instructions for component replacement, adjustments, and overhauls Component Overhaul: Detailed procedures for engine, transmission, carburetor/injector system rebuilds Electrical Troubleshooting: Use of multimeters, circuit tracing, fault isolation techniques Wheel Alignment: Specifications for camber, caster, toe-in, and steering axis inclination Tire Replacement: Specifications for tire sizes, pressure, and mounting Technical Depth Diagnostic Capability: Comprehensive diagnostic information for all major vehicle systems Repair Scope: Covers basic maintenance to complete engine and transmission overhauls Specifications Detail: Includes torque specifications, clearances, fluid capacities, electrical values, and more Diagrams Illustrations: Richly illustrated with diagrams, exploded views, and schematics for clarity 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval Print Quality: High-resolution scans suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: G13B (Common for G200) Engine Type: Inline 3-cylinder, SOHC, 12-valve (or 4-cylinder DOHC G13B, G13BB, G15A depending on market/trim) Displacement: 1.3 Liters (1331 cc) or 1.5 Liters (1500 cc) Performance Horsepower Est 1 3L: 70-75 PS (approx. 69-74 bhp) Torque Est 1 3L: 100-110 Nm (approx. 74-81 lb-ft) Horsepower Est 1 5L: 90-100 PS (approx. 89-99 bhp) (if equipped) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91 or higher recommended) Other Engine Features Engine Orientation: Transverse Ignition Type: Electronic Ignition (Distributorless or Distributor type) Timing Belt Replacement: Recommended every 60,000 - 100,000 km or 4-6 years 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 3-speed or 4-speed Automatic Transmission Features Transmission Fluid Type Manual: API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil (Verify specific fill) Transmission Fluid Type Automatic: Dexron II/III or equivalent automatic transmission fluid (ATF) 📐 Dimensions Exterior Length Mm: Approx. 3700-3800 mm (depending on body style) Width Mm: Approx. 1600-1650 mm Height Mm: Approx. 1380-1420 mm Wheelbase Mm: Approx. 2380 mm Weights Curb Weight Kg: Approx. 850-950 kg (depending on trim and transmission) Gross Vehicle...

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Labels: 1999 Car Cars Charade Charade G200 Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Model Code:

Year:

Generation

Generation Code:

G200 Series (7th Generation)

Generation Years:

1993-2000

Codes

Chassis Codes:

G200, G202, G203, G213

👋 Introduction

Market Position

Market Segment:

Subcompact car, City Car

Target Audience:

Economy-conscious consumers, first-time car buyers, urban commuters

Competitive Analysis

Key Competitors Era:

Honda Civic, Toyota Corolla (smaller variants), Suzuki Swift, Nissan Sentra/Sunny, Ford Fiesta, Opel Corsa

Key Features

Vehicle Attributes:

Compact size, fuel efficiency, affordability, reliability, maneuverability

Manual Value Proposition:

Provides detailed, factory-accurate information for DIY repairs and maintenance, saving on labor costs and ensuring correct procedures.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (specific market variations may exist)

Page Count

Page Count Estimated:

Approximately 600-800 pages (typical for factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system

Engine Management:

Fuel injection system (MPI/EFI), ignition system, emission control systems, engine control module (ECM) diagnostics and troubleshooting

Transmission Manual:

Clutch system, manual transmission assembly, gear shifting mechanisms, diagnosis and repair

Transmission Automatic:

Automatic transmission assembly, torque converter, hydraulic control system, electronic control, diagnosis and repair (if applicable for the specific model variant)

Drivetrain:

Front-wheel drive (FWD) axle shafts, differential, driveshafts (if applicable for RWD variants)

Suspension Front:

MacPherson strut assembly, control arms, stabilizer bar, springs, shock absorbers, steering knuckle

Steering:

Power steering system (if equipped), steering column, steering rack/gearbox, tie rods, wheel alignment specifications

Brakes Front:

Disc brake system, calipers, pads, rotors, hydraulic lines

Brake Control:

Anti-lock Braking System (ABS) components and diagnostics (if equipped)

Electrical System Overview:

Wiring diagrams, component locations, fuse box layouts, relay assignments

Charging System:

Alternator, battery, charging circuit diagnosis and repair

Starting System:

Starter motor, ignition switch, starter circuit diagnosis and repair

Lighting System:

Headlights, taillights, interior lights, bulb specifications, wiring

Instrumentation Controls:

Dashboard instruments, gauges, warning lights, switches, climate control panel

Audio System:

Radio, speakers, antenna, wiring (may be basic for this era)

Body Exterior:

Body panel removal/installation, door mechanisms, hood, trunk, bumpers, glass replacement, exterior trim

Body Interior:

Seat removal/installation, dashboard trim, interior panels, headliner, carpeting

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair

Suspension Rear

Suspension Rear:

Torsion beam axle (typical FWD), trailing arms, shock absorbers, springs

Brakes Rear

Brakes Rear:

Drum brake system (typical for rear), wheel cylinders, brake shoes, drums, hydraulic lines (or disc brakes on higher trims)

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, timing belt replacement intervals and procedure

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, OBD-I/OBD-II (if applicable) code retrieval and interpretation

Repair Procedures:

Step-by-step instructions for component replacement, adjustments, and overhauls

Component Overhaul:

Detailed procedures for engine, transmission, carburetor/injector system rebuilds

Electrical Troubleshooting:

Use of multimeters, circuit tracing, fault isolation techniques

Wheel Alignment:

Specifications for camber, caster, toe-in, and steering axis inclination

Tire Replacement:

Specifications for tire sizes, pressure, and mounting

Technical Depth

Diagnostic Capability:

Comprehensive diagnostic information for all major vehicle systems

Repair Scope:

Covers basic maintenance to complete engine and transmission overhauls

Specifications Detail:

Includes torque specifications, clearances, fluid capacities, electrical values, and more

Diagrams Illustrations:

Richly illustrated with diagrams, exploded views, and schematics for clarity

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for quick information retrieval

Print Quality:

High-resolution scans suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G13B (Common for G200)

Engine Type:

Inline 3-cylinder, SOHC, 12-valve (or 4-cylinder DOHC G13B, G13BB, G15A depending on market/trim)

Displacement:

1.3 Liters (1331 cc) or 1.5 Liters (1500 cc)

Performance

Horsepower Est 1 3L:

70-75 PS (approx. 69-74 bhp)

Torque Est 1 3L:

100-110 Nm (approx. 74-81 lb-ft)

Horsepower Est 1 5L:

90-100 PS (approx. 89-99 bhp) (if equipped)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (RON 91 or higher recommended)

Other Engine Features

Engine Orientation:

Transverse

Ignition Type:

Electronic Ignition (Distributorless or Distributor type)

Timing Belt Replacement:

Recommended every 60,000 - 100,000 km or 4-6 years

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

3-speed or 4-speed Automatic Transmission

Features

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil (Verify specific fill)

Transmission Fluid Type Automatic:

Dexron II/III or equivalent automatic transmission fluid (ATF)

📐 Dimensions

Exterior

Length Mm:

Approx. 3700-3800 mm (depending on body style)

Width Mm:

Approx. 1600-1650 mm

Height Mm:

Approx. 1380-1420 mm

Wheelbase Mm:

Approx. 2380 mm

Weights

Curb Weight Kg:

Approx. 850-950 kg (depending on trim and transmission)

Gross Vehicle Weight Kg:

Approx. 1300-1400 kg

Cargo

Cargo Volume Liters:

Varies by body style (hatchback, sedan), typically modest

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information for this specific model year and region may be limited or unavailable through standard databases.

Euro Ncap Ratings:

Information for this specific model year and region may be limited or unavailable.

Active Features

Active Safety Features:

Four-wheel Anti-lock Braking System (ABS) - Optional, dependent on trim level and market

Passive Features

Passive Safety Features:

Seat belts (front and rear), Crumple zones, Reinforced passenger compartment

Airbags:

Driver Airbag - Optional, dependent on trim level and market

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with cassette player or CD player (optional, market dependent). Manual tuning, simple speaker setup.

Display Type:

Analog gauges and simple indicator lights.

Driver Assistance

Driver Assistance Features:

Limited to ABS on some higher trims. No electronic stability control or advanced driver-assistance systems (ADAS) expected.

Connectivity

Connectivity Options:

None typically offered. Basic antenna for radio reception.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months, whichever comes first (using synthetic oil may extend intervals).

Air Filter Replacement:

Every 15,000 - 20,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 - 50,000 miles (depending on plug type, e.g., copper vs. iridium).

Coolant Flush:

Every 30,000 - 50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity based on climate).

Engine Oil Capacity:

Approx. 3.2 - 3.5 Liters (including filter) for 1.3L engine.

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Timing belt wear, water pump seals, CV joint boots, exhaust system components, ignition coils/spark plug wires.

Electrical Gremlins:

Can occur with age, especially in wiring harnesses and ground points.

Rust Corrosion:

Common in older vehicles, particularly in areas exposed to road salt.

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is known for producing small, fuel-efficient, and affordable vehicles, often focusing on the microcar and subcompact segments.

Model Evolution

Charade Lineage:

The Charade has been Daihatsu's primary small car offering for several generations, known for its practical design and economy.

G200 Generation Context:

The G200 series represented an evolution in styling and technology over its predecessors, offering improved aerodynamics and interior space.

Production

Production Location:

Primarily Japan, with some assembly in other international locations.

Production Years G200:

1993-2000

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

While specific awards for the 1999 G200 Charade might be scarce, the Charade line has historically been recognized for its value and efficiency in various markets.

Ratings

Reliability Rankings:

Generally considered a reliable vehicle for its class, particularly in markets where Daihatsu maintained strong support. Many owners report high mileage with proper maintenance.

Certifications

Certification Standards:

Compliant with Japanese domestic market (JDM) and relevant international safety and emissions standards for its production era.