Daihatsu Feroza Rocky F300 1991 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Chassis Code: F300 Year: 1991 Codes Engine Code Primary: HD-E (2.0L SOHC Turbo Diesel) / FE-DE (1.6L SOHC EFI Petrol) Chassis Code Primary: F300 👋 Introduction Market Position Vehicle Segment: Compact Sport Utility Vehicle (SUV), Off-road vehicle Target Market: Individuals seeking a capable and durable small 4x4 for light off-roading and general use Competitive Analysis Key Competitors: Suzuki Vitara/Sidekick, Toyota RAV4 (later models), Mitsubishi Pajero/Montero (smaller variants), Nissan Terrano/Pathfinder (smaller variants) Key Features Vehicle Attributes: Body-on-frame construction, selectable 4WD system, compact dimensions, robust and simple mechanicals Manual Benefits: Empowers owners to perform comprehensive maintenance and repairs, saving on labor costs and extending vehicle life. 📋 Manual Details Coverage Areas Coverage Scope: Full service, repair, maintenance, diagnostics, wiring diagrams, restoration Target Audience: Professional Technicians, DIY Mechanics Page Count Estimated Page Count: Unknown (typically 500-1000+ pages for full service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Windows Versions, Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system, fuel system (carburetor/EFI), exhaust system Engine Electrical: Ignition system, starting system, charging system, ECU (Electronic Control Unit) functions Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, differentials (front/rear), drive shafts, CV joints, hubs Suspension Steering: Front suspension (independent), rear suspension (multi-link solid axle), shock absorbers, springs, bushings, steering gear, power steering system Brakes: Front disc brakes, rear drum brakes, parking brake system, brake hydraulics, ABS (if equipped) Electrical System: Body electrical, lighting system, instrumentation, power windows, door locks, wipers, horn, fuses, relays Body Chassis: Body construction, chassis frame, doors, hood, tailgate, interior trim, exterior trim, glass, seat belts Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors (EFI), carburetor (if applicable) Heating Ventilation Ac: HVAC system, blower motor, heater core, A/C compressor, refrigerant system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, battery maintenance Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for EFI systems Repair: Detailed step-by-step repair procedures for all major components and systems Rebuilding: Engine rebuild procedures, transmission overhaul, differential rebuilds Restoration: Procedures suitable for restoring the vehicle to its original condition Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth: In-depth coverage for both basic maintenance and advanced diagnostics/repairs Diagnostic Tools: Guidance on using specialized tools and equipment for diagnosis Specifications: Detailed technical specifications, torque values, clearances, fluid capacities 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Full Printable (All pages can be printed) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Petrol: 2.0L SOHC 16-valve Inline-4 (FE-DE) Engine Type Diesel: 2.0L SOHC 8-valve Turbocharged Inline-4 Diesel (HD-E) Performance Petrol Horsepower Petrol: Approx. 105-110 PS (DIN) Torque Petrol: Approx. 150-155 Nm (DIN) Performance Diesel Horsepower Diesel: Approx. 85-90 PS (DIN) Torque Diesel: Approx. 180-190 Nm (DIN) Fuel System Fuel System Petrol: Electronic Fuel Injection (EFI) Fuel System Diesel: Indirect Injection (IDI) with Turbocharger Fuel Type Fuel Type Petrol: Unleaded Gasoline Fuel Type Diesel: Diesel Fuel 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drive System: Selectable Four-Wheel Drive (4WD) with Hi/Lo range transfer case 📐 Dimensions Exterior Length: Approx. 3860 mm - 3965 mm (depending on variant) Width: Approx. 1690 mm Height: Approx. 1730 mm - 1810 mm (depending on variant) Weights Curb Weight: Approx. 1250 kg - 1400 kg (depending on variant) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this specific model year and region. Early SUVs of this era generally had less stringent safety standards. Active Features Braking System: Front ventilated disc brakes, rear drum brakes Passive Features Seat Belts: Front seat belts with pretensioners, rear lap belts (design varies by market) Body Structure: Reinforced chassis and body structure for off-road durability 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (optional CD player in later models/higher trims) Driver Assistance ABS: Optional ABS on some models/markets Connectivity Connectivity Features: Minimal; primarily focused on mechanical reliability rather than advanced electronics. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months Oil Change Interval Diesel: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months Air Filter Replacement: Every 15,000 - 30,000 km (9,000 - 18,000 miles) Spark Plug Replacement Petrol: Every 30,000 - 50,000 km (18,000 - 30,000 miles), depending on plug type Fluid Specifications Engine Oil Petrol: API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact specifications)...
Selectable Four-Wheel Drive (4WD) with Hi/Lo range transfer case
📐 Dimensions
Exterior
Length:
Approx. 3860 mm - 3965 mm (depending on variant)
Width:
Approx. 1690 mm
Height:
Approx. 1730 mm - 1810 mm (depending on variant)
Weights
Curb Weight:
Approx. 1250 kg - 1400 kg (depending on variant)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific model year and region. Early SUVs of this era generally had less stringent safety standards.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes
Passive Features
Seat Belts:
Front seat belts with pretensioners, rear lap belts (design varies by market)
Body Structure:
Reinforced chassis and body structure for off-road durability
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (optional CD player in later models/higher trims)
Driver Assistance
ABS:
Optional ABS on some models/markets
Connectivity
Connectivity Features:
Minimal; primarily focused on mechanical reliability rather than advanced electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months
Oil Change Interval Diesel:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles)
Spark Plug Replacement Petrol:
Every 30,000 - 50,000 km (18,000 - 30,000 miles), depending on plug type
Fluid Specifications
Engine Oil Petrol:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact specifications)
Engine Oil Diesel:
API CF or higher, SAE 15W-40 (refer to manual for exact specifications)
Coolant:
Ethylene glycol-based antifreeze, 50/50 mixture with distilled water
Transmission Fluid Manual:
GL-4 SAE 75W-90 or 80W-90 Gear Oil
Transmission Fluid Automatic:
Dexron III / Mercon ATF
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system rust, starter motor, alternator
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and affordable vehicles, particularly known for its kei cars and compact SUVs.
Model Evolution
Feroza Rocky Lineage:
The Feroza/Rocky lineage evolved from earlier Daihatsu compact 4x4s, offering a compact and maneuverable alternative in the burgeoning SUV market.
Production
Production Period:
1989 - 2002 (approximate for the F300 generation)
Manufacturing Location:
Japan
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