Daihatsu Fourtrak F77 1984-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Code: F77 Production Years Covered By Manual: 1984-1993 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Primary Markets: Australia, UK, Europe, and other global markets where Daihatsu was sold Competitive Analysis Key Competitors: Suzuki Samurai, Toyota Land Cruiser (smaller variants), Nissan Patrol (smaller variants) Key Features Vehicle Platform: Body-on-frame construction, robust 4WD system Reputation: Known for durability, off-road capability, and compact size 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, troubleshooting, overhaul Engine Electrical: Ignition system, fuel injection/carburetion, starting system, charging system, diagnostics Transmission Manual: Disassembly, assembly, adjustments, troubleshooting Transmission Automatic: Operation, troubleshooting, adjustments, fluid specifications Drivetrain: Front and rear differentials, transfer case, drive shafts, CV joints Suspension System: Front independent suspension (torsion bar/coil spring), rear leaf spring, shock absorbers, bushings Steering System: Steering gear, power steering system, tie rods, alignment specifications Brake System: Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if applicable) Fuel System: Fuel tank, fuel pump, fuel lines, carburetor/injection system Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, pipes Body And Chassis: Frame, body panels, doors, windows, interior trim, upholstery Electrical System Body: Lighting, wipers, horn, power windows, locks, audio system HVAC System: Heating, ventilation, air conditioning (operation, servicing) Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, lubrication points Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Repair Procedures: Step-by-step instructions for component replacement and repair Disassembly Assembly: Detailed instructions for taking apart and putting back together various components Cleaning Reinstallation: Proper cleaning methods and reinstallation guidelines for parts Specifications And Tolerances: Precise measurements for adjustments, clearances, and torque values Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis Technical Depth Depth: Covers from basic maintenance to full engine and transmission overhauls Target Audience: Professional technicians and knowledgeable DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF Print Quality Zoom Capability: Yes Readability: High Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: DL51 (Diesel), TB20, TB23 (Petrol - 2.3L, 2.4L) Engine Type Examples: Inline 4-cylinder, Naturally Aspirated Diesel and Petrol Performance Horsepower Range Approx: 70-110 hp (varies by engine variant) Torque Range Approx: 100-200 Nm (varies by engine variant) Fuel System Fuel System Examples: Carburetor (petrol), Indirect Injection (diesel) Other Specs Bore X Stroke Examples: Varies by engine; e.g., 83.0 mm x 92.0 mm (DL51) Compression Ratio Examples: Varies by engine; e.g., 21.5:1 (DL51) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (less common) Features Drive System: Part-time 4-wheel drive with selectable 2WD/4WD and low-range gearing 📐 Dimensions Exterior Wheelbase Mm: Approx. 2300-2350 mm (varies by body style) Length Mm: Approx. 4000-4200 mm (varies by body style) Width Mm: Approx. 1600-1650 mm Height Mm: Approx. 1850-1950 mm (varies by body style) Weights Curb Weight Kg: Approx. 1600-1800 kg (varies by configuration) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited official data for this era/model in global databases Active Features Braking System: Front disc, rear drum; power assist often standard Passive Features Seat Belts: Standard front seat belts; rear seat belts may vary by market/trim Chassis Construction: Body-on-frame for enhanced rigidity and off-road durability 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player in later models Driver Assistance ABS: Optional on some later models Connectivity Connectivity Features: Minimal; primarily basic power accessories if equipped 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-7,500 km or 6 months (refer to manual for exact) Transmission Fluid Change: Every 30,000-50,000 km (manual & auto, refer to manual) Transfer Case Fluid Change: Every 40,000-60,000 km (refer to manual) Differential Fluid Change: Every 40,000-60,000 km (refer to manual) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (verify with manual) Coolant Type: Ethylene Glycol based, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Dexron II or equivalent Known Issues Common Wear Items: Bushings (suspension, body), clutch components (manual), exhaust system corrosion, older seals and gaskets (oil leaks) Electrical Gremlins: Can occur in older vehicles; check wiring harness integrity, grounds, and fuses Off-Road Impact: Frequent off-road use can accelerate wear on drivetrain components (U-joints, CV joints, differentials) 📚 Vehicle History Brand Heritage Brand Origin: Daihatsu, a Japanese manufacturer known for small cars and off-road vehicles Model Evolution Model Lineage: Successor to earlier Daihatsu rugged 4x4s; predecessor...