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Daihatsu Fourtrak F85 1984-1992 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Variant: F85 Codes Chassis Code: F85 Generation Generation Name: First Generation 👋 Introduction Market Position Vehicle Type: Compact SUV / Off-roader Target Audience: Enthusiasts, off-roaders, DIY mechanics, general vehicle owners Competitive Analysis Key Competitors: Suzuki Samurai, Jeep Wrangler, Toyota Land Cruiser Prado (early models), Mitsubishi Pajero/Montero (early models) Key Features Vehicle Strengths: Robust 4WD system, off-road capability, reliability, compact size, affordability (relative to larger SUVs) 📋 Manual Details Coverage Areas Applicable Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Page Count Number Of Pages: 394 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnosis, repair, maintenance, specifications Transmission: Manual and Automatic transmission repair, overhaul, diagnosis, specifications Drivetrain: 4WD system, transfer case, differentials, axles, driveshafts, CV joints Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Steering gear, power steering system, tie rods, steering column Brakes: Hydraulic system, brake pads, discs, drums, lines, master cylinder, ABS (if equipped) Electrical System: Battery, charging system, ignition, starting system, lighting, fuses, relays, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel lines, injectors/carburetor, fuel filter Cooling System: Radiator, water pump, thermostat, hoses, fan Exhaust System: Exhaust manifolds, catalytic converter, muffler, pipes Body And Chassis: Body panels, doors, windows, interior trim, chassis frame HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components and service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures, fault finding, common issues and solutions Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Detailed procedures for component removal and installation Adjustment: Carburetor, ignition timing, brake adjustments, clutch adjustments Special Tools: Identification and usage of special service tools required for repairs Technical Depth Depth: Comprehensive, bumper-to-bumper coverage for mechanics and DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Quality: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software Required: Adobe Reader Completeness Content Status: 100% Complete and Intact ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu DL series Engine Code Examples: DL42 (diesel), TB20 (petrol turbo) Performance Common Displacement Petrol: 2.0L (e.g., 1998cc) Common Displacement Diesel: 2.8L (e.g., 2768cc) Typical Horsepower Petrol: Approx. 85-105 hp (naturally aspirated), higher for turbo variants Typical Horsepower Diesel: Approx. 75-90 hp Fuel System Petrol Fuel Delivery: Carburetor (e.g., Aisin, Mikuni) or Fuel Injection (later models) Diesel Fuel Delivery: Indirect injection (IDI) with rotary or inline injection pumps 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 3-speed or 4-speed Automatic Features Drivetrain Configuration: Part-time 4WD with selectable high/low range transfer case 📐 Dimensions Exterior Wheelbase Typical: Approx. 2300-2350 mm (depending on body style) Overall Length Typical: Approx. 3900-4100 mm Overall Width Typical: Approx. 1650-1700 mm Overall Height Typical: Approx. 1800-1850 mm Weights Curb Weight Typical: Approx. 1500-1800 kg 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this era and model, focus on robust chassis design Active Features Active Safety: Four-wheel anti-lock braking system (4W-ABS) may be optional on later models Passive Features Passive Safety: Seat belts, reinforced chassis, robust body structure 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, cassette player, analog gauges Driver Assistance Driver Assistance Features: Primarily mechanical systems; ABS optional on higher trims Connectivity Connectivity Options: N/A (Pre-digital era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km or 6 months, refer to manual for specific engine Timing Belt Replacement: Check manual; often around 75,000-100,000 km for petrol engines Fluid Specifications Engine Oil Type Petrol: API SF/SG, SAE 10W-30 or 10W-40 (check manual for exact viscosity) Engine Oil Type Diesel: API CD/CE, SAE 15W-40 (check manual for exact viscosity) Coolant Type: Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water) Transmission Fluid Manual: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) Transmission Fluid Automatic: Dexron II or equivalent (check manual) Differential Fluid: API GL-5 Gear Oil (e.g., SAE 80W-90 or 85W-140) Known Issues Common Wear Items: Bushings (suspension, steering), clutch wear, exhaust rust, radiator leaks, starter motor issues Engine Specific: Diesel engine glow plug issues, petrol carburetor tuning/cleaning, turbocharger wear (if applicable) 📚 Vehicle History Brand Heritage Brand Focus: Daihatsu known for small, economical, and capable vehicles, particularly off-roaders and kei cars Model Evolution Predecessor: Daihatsu Taft (F10/F20/F50/F60 series) Successor: Daihatsu Terios (early 2000s), though a different vehicle class Production Production Period: 1984-1992 (for F85 model) Manufacturing Locations: Japan, and potentially assembly in other regions 🏆 Awards & Recognition Recognitions Industry Awards: Specific awards for the Fourtrak are not widely documented, but the model was recognized for its off-road prowess in its segment.
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Daihatsu Fourtrak F85 1984-1992 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Fourtrak
Model Variant:
F85
Codes
Chassis Code:
F85
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Vehicle Type:
Compact SUV / Off-roader
Target Audience:
Enthusiasts, off-roaders, DIY mechanics, general vehicle owners
Competitive Analysis
Key Competitors:
Suzuki Samurai, Jeep Wrangler, Toyota Land Cruiser Prado (early models), Mitsubishi Pajero/Montero (early models)
Key Features
Vehicle Strengths:
Robust 4WD system, off-road capability, reliability, compact size, affordability (relative to larger SUVs)
📋 Manual Details
Coverage Areas
Applicable Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Page Count
Number Of Pages:
394
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnosis, repair, maintenance, specifications
Transmission:
Manual and Automatic transmission repair, overhaul, diagnosis, specifications
Drivetrain:
4WD system, transfer case, differentials, axles, driveshafts, CV joints
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Steering gear, power steering system, tie rods, steering column
Brakes:
Hydraulic system, brake pads, discs, drums, lines, master cylinder, ABS (if equipped)
Electrical System:
Battery, charging system, ignition, starting system, lighting, fuses, relays, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors/carburetor, fuel filter
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, pipes
Body And Chassis:
Body panels, doors, windows, interior trim, chassis frame
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, fault finding, common issues and solutions
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Detailed procedures for component removal and installation
Adjustment:
Carburetor, ignition timing, brake adjustments, clutch adjustments
Special Tools:
Identification and usage of special service tools required for repairs
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage for mechanics and DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Quality:
N/A (Digital)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Required:
Adobe Reader
Completeness
Content Status:
100% Complete and Intact
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu DL series
Engine Code Examples:
DL42 (diesel), TB20 (petrol turbo)
Performance
Common Displacement Petrol:
2.0L (e.g., 1998cc)
Common Displacement Diesel:
2.8L (e.g., 2768cc)
Typical Horsepower Petrol:
Approx. 85-105 hp (naturally aspirated), higher for turbo variants
Typical Horsepower Diesel:
Approx. 75-90 hp
Fuel System
Petrol Fuel Delivery:
Carburetor (e.g., Aisin, Mikuni) or Fuel Injection (later models)
Diesel Fuel Delivery:
Indirect injection (IDI) with rotary or inline injection pumps
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
3-speed or 4-speed Automatic
Features
Drivetrain Configuration:
Part-time 4WD with selectable high/low range transfer case
📐 Dimensions
Exterior
Wheelbase Typical:
Approx. 2300-2350 mm (depending on body style)
Overall Length Typical:
Approx. 3900-4100 mm
Overall Width Typical:
Approx. 1650-1700 mm
Overall Height Typical:
Approx. 1800-1850 mm
Weights
Curb Weight Typical:
Approx. 1500-1800 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this era and model, focus on robust chassis design
Active Features
Active Safety:
Four-wheel anti-lock braking system (4W-ABS) may be optional on later models
Passive Features
Passive Safety:
Seat belts, reinforced chassis, robust body structure
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, cassette player, analog gauges
Driver Assistance
Driver Assistance Features:
Primarily mechanical systems; ABS optional on higher trims
Connectivity
Connectivity Options:
N/A (Pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months, refer to manual for specific engine
Timing Belt Replacement:
Check manual; often around 75,000-100,000 km for petrol engines
Fluid Specifications
Engine Oil Type Petrol:
API SF/SG, SAE 10W-30 or 10W-40 (check manual for exact viscosity)
Engine Oil Type Diesel:
API CD/CE, SAE 15W-40 (check manual for exact viscosity)
Coolant Type:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water)
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron II or equivalent (check manual)
Differential Fluid:
API GL-5 Gear Oil (e.g., SAE 80W-90 or 85W-140)
Known Issues
Common Wear Items:
Bushings (suspension, steering), clutch wear, exhaust rust, radiator leaks, starter motor issues
Engine Specific:
Diesel engine glow plug issues, petrol carburetor tuning/cleaning, turbocharger wear (if applicable)
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu known for small, economical, and capable vehicles, particularly off-roaders and kei cars
Model Evolution
Predecessor:
Daihatsu Taft (F10/F20/F50/F60 series)
Successor:
Daihatsu Terios (early 2000s), though a different vehicle class
Production
Production Period:
1984-1992 (for F85 model)
Manufacturing Locations:
Japan, and potentially assembly in other regions
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the Fourtrak are not widely documented, but the model was recognized for its off-road prowess in its segment.
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