DAIHATSU MATERIA 2006 2007 2008 Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Year: 2006-2008 👋 Introduction Market Position Positioning: The Daihatsu Materia (also known as the Daihatsu COO in some markets) is a compact MPV/hatchback known for its versatile interior and distinctive styling. This manual targets owners and independent repair shops seeking to maintain and repair this unique vehicle. Competitive Analysis Competitors: Competes with other compact MPVs and versatile hatchbacks of its era, such as the Toyota Yaris Verso, Honda Jazz/Fit, and Nissan Note, though often with a more distinctive design approach. Key Features Vehicle Highlights: Boxy, practical interior layout, sliding rear doors (in some configurations), efficient engines, often praised for its maneuverability and compact footprint with surprising interior space. 📋 Manual Details Coverage Areas Regions Covered: Global (based on typical Daihatsu service manual content, specific regional variations may apply) Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive factory repair manuals, actual count may vary) Manual Type Type: Factory Service Manual / Repair Manual Content Scope: Factory authorized repair and service information, including diagnostics, troubleshooting, repair procedures, specifications, and maintenance schedules. Language Language: English (primary, as indicated by product description, likely includes technical diagrams and nomenclature) Format Format: Digital Download (PDF, ZIP, RAR, EXE) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system. Engine Management: Fuel injection system (EFI), ignition system, emissions control, sensors, actuators, ECU diagnostics and repair. Transmission: Manual and Automatic transmission overhaul, internal components, clutch, torque converter, gear selection, maintenance, and troubleshooting. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, wheel bearings. Brakes: Front and rear brake systems (disc/drum), hydraulic circuits, ABS (Anti-lock Braking System), brake pad/shoe replacement, rotor machining/replacement, bleeding procedures. Suspension: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), alignment specifications, wheel bearings. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams for all circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, control modules. Body Exterior: Body panel removal/installation, doors, hood, tailgate, bumpers, glass replacement, seals, trim. Body Interior: Dashboard, upholstery, interior trim panels, seats, airbags (removal/installation precautions), seat belts. Chassis Diagnostics: Frame specifications, unibody structure, rust repair considerations, structural component replacement. Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors, and emission control components. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid). Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and other systems. Component Repair Rebuild: Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components like engines, transmissions, alternators, starters, and more. Diagnostic Procedures: On-Board Diagnostics (OBD-II) system interpretation, fault code retrieval and clearing, diagnostic tool usage, sensor testing. Specifications Data: Torque specifications for all fasteners, fluid capacities, diagnostic parameters, emissions data, alignment angles, electrical resistance values. Body Repair: Procedures for body panel alignment, dent repair, rust prevention and repair, and replacement of structural components. Chassis Adjustment: Wheel alignment specifications, steering angle adjustments, and chassis tuning guidelines. Diagnostic Codes: Comprehensive list of Diagnostic Trouble Codes (DTCs) for all ECUs and their associated troubleshooting procedures. Airbag Handling: Detailed safety precautions and procedures for the removal, installation, and servicing of airbag systems and components. Wiring Diagrams: Complete and detailed wiring diagrams for all electrical systems, including power distribution, grounds, and component connections. Component Replacement: Detailed guides for replacing common wear items like alternators, starters, water pumps, fuel pumps, and ignition coils. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth mechanical and electrical diagnostics and repair, including engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Formats: PDF, ZIP, RAR, EXE (as indicated, requiring appropriate unzipping software if applicable) File Size: Can be very large, up to 4000MB, indicating comprehensive content and high-resolution images/diagrams. Print Quality Printability: Printable (stated as such), allowing users to print sections or the entire manual for physical reference. Binding Type Binding: N/A (Digital download, no physical binding) Paper Type Paper: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Code Family: K3-VE (typically 1.3L) and 3SZ-VE (typically 1.5L) Inline-4 gasoline engines were common in this model globally. Specific engine details would be detailed within the manual. Engine Displacement: Commonly 1.3L (1300cc) and 1.5L (1500cc) inline-4 engines. Performance Horsepower Range: Approximately 85-100 HP depending on engine variant and market. Torque Range: Approximately 110-135 Nm depending on engine variant and market. Engine Code Examples: K3-VE (1.3L), 3SZ-VE (1.5L, often found in 4WD variants). Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Typically a 5-speed...
The Daihatsu Materia (also known as the Daihatsu COO in some markets) is a compact MPV/hatchback known for its versatile interior and distinctive styling. This manual targets owners and independent repair shops seeking to maintain and repair this unique vehicle.
Competitive Analysis
Competitors:
Competes with other compact MPVs and versatile hatchbacks of its era, such as the Toyota Yaris Verso, Honda Jazz/Fit, and Nissan Note, though often with a more distinctive design approach.
Key Features
Vehicle Highlights:
Boxy, practical interior layout, sliding rear doors (in some configurations), efficient engines, often praised for its maneuverability and compact footprint with surprising interior space.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (based on typical Daihatsu service manual content, specific regional variations may apply)
Page Count
Estimated Pages:
Likely 1000+ pages (typical for comprehensive factory repair manuals, actual count may vary)
Manual Type
Type:
Factory Service Manual / Repair Manual
Content Scope:
Factory authorized repair and service information, including diagnostics, troubleshooting, repair procedures, specifications, and maintenance schedules.
Language
Language:
English (primary, as indicated by product description, likely includes technical diagrams and nomenclature)
Catalytic converter, mufflers, pipes, oxygen sensors, and emission control components.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid).
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and other systems.
Component Repair Rebuild:
Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components like engines, transmissions, alternators, starters, and more.
Diagnostic Procedures:
On-Board Diagnostics (OBD-II) system interpretation, fault code retrieval and clearing, diagnostic tool usage, sensor testing.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, diagnostic parameters, emissions data, alignment angles, electrical resistance values.
Body Repair:
Procedures for body panel alignment, dent repair, rust prevention and repair, and replacement of structural components.
Chassis Adjustment:
Wheel alignment specifications, steering angle adjustments, and chassis tuning guidelines.
Diagnostic Codes:
Comprehensive list of Diagnostic Trouble Codes (DTCs) for all ECUs and their associated troubleshooting procedures.
Airbag Handling:
Detailed safety precautions and procedures for the removal, installation, and servicing of airbag systems and components.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, including power distribution, grounds, and component connections.
Component Replacement:
Detailed guides for replacing common wear items like alternators, starters, water pumps, fuel pumps, and ignition coils.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth mechanical and electrical diagnostics and repair, including engine and transmission rebuilds.
Can be very large, up to 4000MB, indicating comprehensive content and high-resolution images/diagrams.
Print Quality
Printability:
Printable (stated as such), allowing users to print sections or the entire manual for physical reference.
Binding Type
Binding:
N/A (Digital download, no physical binding)
Paper Type
Paper:
N/A (Digital download, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Code Family:
K3-VE (typically 1.3L) and 3SZ-VE (typically 1.5L) Inline-4 gasoline engines were common in this model globally. Specific engine details would be detailed within the manual.
Engine Displacement:
Commonly 1.3L (1300cc) and 1.5L (1500cc) inline-4 engines.
Performance
Horsepower Range:
Approximately 85-100 HP depending on engine variant and market.
Torque Range:
Approximately 110-135 Nm depending on engine variant and market.
Engine Code Examples:
K3-VE (1.3L), 3SZ-VE (1.5L, often found in 4WD variants).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Typically a 5-speed manual transmission was standard on lower trims, with a 4-speed automatic transmission (often referred to as a Continuously Variable Transmission - CVT in some iterations) as an option.
Optional
Transmission Type:
4-speed automatic / CVT
Features
Drive Configurations:
Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) depending on market and trim.
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (varies slightly by market and exact configuration)
Width:
Approx. 1,700 mm
Height:
Approx. 1,620 mm (varies by roof rack/options)
Weights
Curb Weight:
Approx. 1050-1150 kg (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
Jncaps Rating:
Likely received a 4 or 5-star rating in Japan NCAP for occupant safety during its production run, reflecting its focus on safety for its class.
Active Features
Active Safety:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) were common features.
Passive Features
Passive Safety:
Driver and front passenger airbags, side airbags (optional/higher trims), seat belt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a standard AM/FM/CD player. Higher trims or optional packages could include enhanced audio systems, potentially with MP3 compatibility or auxiliary input. Navigation was rare for this era and model.
Driver Assistance
Driver Assistance Features:
Limited advanced driver-assistance systems for this generation. Features like cruise control were optional on many trims.
Connectivity
Connectivity Options:
Basic connectivity through auxiliary audio inputs where available. Bluetooth functionality was not a common factory feature for this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 1 year, whichever comes first, for synthetic oil. Consult manual for exact recommendation based on driving conditions.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on driving environment.
Spark Plug Replacement:
Typically 40,000-60,000 km for standard spark plugs, potentially longer for iridium-tipped plugs (check manual for specific plug type and interval).
Transmission Fluid Change:
Automatic: 60,000-80,000 km; Manual: 80,000-100,000 km (check manual for specific recommendations).
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (check manual for specific viscosity and API/ILSAC rating)
Coolant Type:
Toyota Super Long Life Coolant (TSLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT) for Japanese vehicles, typically pink or red.
Transmission Fluid Atf:
Dexron III or equivalent for automatic transmissions; manual transmission fluid API GL-4, SAE 75W-90.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation)
Power Steering Fluid:
Dexron II or III compatible ATF (check manual for specific type)
Known Issues
Common Wear Items:
Worn suspension bushings, exhaust system leaks, occasional issues with automatic transmission shift quality, potential for minor electrical gremlins over time.
Climate Related:
In colder climates, ensure proper coolant mixture to prevent freezing; check seals for water ingress if parked outdoors frequently.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and innovative vehicles, often focused on affordability and practicality.
Model Evolution
Materia Development:
The Materia was introduced as a compact, versatile MPV designed to maximize interior space within a small footprint. It was based on a platform shared with other Daihatsu/Toyota models.
Production
Production Period:
First generation produced from 2005 to 2011. This manual specifically covers the 2006-2008 model years.
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the Materia itself are not widely publicized, Daihatsu vehicles often receive recognition for reliability and value in their respective markets.
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