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DAIHATSU S85 HIJET Diesel Workshop Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Daihatsu Model: HiJet Chassis Code: S85 Powertrain Type: Diesel Codes Product Type: Workshop Service & Repair Manual 👋 Introduction Market Position Target Audience: Professional technicians, mechanics, serious DIY enthusiasts, and workshop owners. Competitive Analysis Value Proposition: Provides access to the same comprehensive, factory-authorized repair information used by official dealers, ensuring accuracy and completeness. Key Features Authenticity: Original manufacturer-written workshop manuals, not aftermarket Haynes or Chilton equivalents. Content Breadth: Covers all service and repair procedures, diagnostic information, and technical data. Accessibility: Easy-to-use PDF format, accessible with a click. 📋 Manual Details Coverage Areas Scope: Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities, diagnostic information, service, repair, and maintenance. Page Count Estimated Pages: Thousands of pages (actual count varies by specific edition, but described as extensive). Manual Type Type: Factory-issued Workshop Manual Language Primary Language: English (implied by description of 'professional' and widespread use). Format Digital Format: Acrobat PDF Compatibility: Windows & MAC compatible 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, diagnostic procedures, component identification, fuel system, cooling system, lubrication system. Transmission: Service, repair, and overhaul procedures for manual and potentially automatic transmissions. Drivetrain: Axles, differential, drive shafts, and related components. Suspension: Front and rear suspension components, alignment specifications, troubleshooting. Brakes: Brake system diagnosis, repair, component replacement (pads, rotors, calipers, lines), hydraulic system. Steering: Steering system components, power steering system, alignment. Electrical System: Wiring diagrams, component testing, troubleshooting of electrical circuits, starter, alternator, battery, lighting. Body: Body panel repair, interior trim, doors, glass, chassis. Heating And Cooling: HVAC system diagnosis and repair. Fuel System: Diesel fuel injection system, pumps, injectors, filters. Procedures Included Maintenance: Oil changes, filter replacements, tune-ups, fluid checks and changes, spark plug replacement (though diesel will have glow plugs), belt replacement. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues across all systems. Repair: Component replacement, assembly/disassembly, engine rebuilds, transmission overhauls, bodywork repairs. Diagnostics: Factory-level diagnostic procedures and techniques. Technical Depth Depth: From basic maintenance tasks to complete engine and transmission rebuilding, factory-level diagnostic and repair procedures. 📊 Manual Specifications File Format Type: Acrobat PDF Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Quality: High-resolution, professional quality, suitable for printing. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Diesel, Naturally Aspirated (typically for S85 HiJet) Displacement: Likely around 1.0L to 1.5L, common for light commercial vehicles of this era. (e.g., 1.0L, 1.3L diesel variants existed) Bore X Stroke: Specific to engine variant, detailed in manual. Compression Ratio: Specific to engine variant, detailed in manual. Performance Horsepower: Typically in the range of 40-60 HP for small diesel engines of this type. Torque: Emphasis on low-end torque for hauling, likely in the range of 70-100 lb-ft. Fuel System Injection Type: Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine code. Likely IDI for earlier models. Fuel Type: Diesel Fuel Cooling System Type: Water-cooled, pressurized system. Lubrication System Oil Type And Capacity: Specific viscosity grade (e.g., 10W-30, 15W-40) and capacity detailed in manual, typically around 3.5-4.5 liters. Emission Control System: Basic emission controls for diesel engines of its era; detailed in manual. 🔧 Transmission Standard Type: Manual Transmission (most common for HiJet variants). Optional Type: Automatic Transmission (less common for diesel models). Features Gear Ratios: Specific gear ratios for each gear and reverse, detailed in manual. Fluid Type: Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) type and capacity detailed in manual. 📐 Dimensions Exterior Length: Variable by body style (e.g., panel van, pick-up), typically around 3.4-3.7 meters for S85 generation. Width: Typically around 1.4-1.5 meters. Height: Typically around 1.8-2.0 meters for van variants. Weights Curb Weight: Approximate range of 900-1100 kg, depending on configuration. Gross Vehicle Weight Rating: Typically around 1.5-1.8 tonnes. 🛡️ Safety Features Ratings Crash Test Results: Data likely limited or not applicable for older light commercial vehicles tested under modern standards. Manual focuses on mechanical safety systems. Active Features Braking System: Front disc brakes, rear drum brakes (common configuration). Passive Features Seat Belts: Standard seat belt configurations. 💡 Technology Features Infotainment Features: Basic radio (AM/FM), possibly cassette player. Emphasis on utility, not advanced features. Driver Assistance Features: Minimal to non-existent by modern standards. Focus on basic mechanical functionality. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 - 10,000 km or 6-12 months, depending on operating conditions. Manual will specify exact interval. Air Filter Replacement: Every 10,000 - 20,000 km or annually. Manual will specify. Fuel Filter Replacement: Typically every 20,000 - 40,000 km. Crucial for diesel engines. Manual will specify. Timing Belt: If applicable (some diesel engines use chains), typically 60,000 - 100,000 km. Manual will specify replacement interval and procedure. Fluid Specifications Engine Oil Viscosity: Common diesel viscosities: 10W-30, 15W-40. Manual specifies exact API classification (e.g.,...
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DAIHATSU S85 HIJET Diesel Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
HiJet
Chassis Code:
S85
Powertrain Type:
Diesel
Codes
Product Type:
Workshop Service & Repair Manual
👋 Introduction
Market Position
Target Audience:
Professional technicians, mechanics, serious DIY enthusiasts, and workshop owners.
Competitive Analysis
Value Proposition:
Provides access to the same comprehensive, factory-authorized repair information used by official dealers, ensuring accuracy and completeness.
Key Features
Authenticity:
Original manufacturer-written workshop manuals, not aftermarket Haynes or Chilton equivalents.
Content Breadth:
Covers all service and repair procedures, diagnostic information, and technical data.
Accessibility:
Easy-to-use PDF format, accessible with a click.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities, diagnostic information, service, repair, and maintenance.
Page Count
Estimated Pages:
Thousands of pages (actual count varies by specific edition, but described as extensive).
Manual Type
Type:
Factory-issued Workshop Manual
Language
Primary Language:
English (implied by description of 'professional' and widespread use).
Format
Digital Format:
Acrobat PDF
Compatibility:
Windows & MAC compatible
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, diagnostic procedures, component identification, fuel system, cooling system, lubrication system.
Transmission:
Service, repair, and overhaul procedures for manual and potentially automatic transmissions.
Drivetrain:
Axles, differential, drive shafts, and related components.
Suspension:
Front and rear suspension components, alignment specifications, troubleshooting.
Brakes:
Brake system diagnosis, repair, component replacement (pads, rotors, calipers, lines), hydraulic system.
Steering:
Steering system components, power steering system, alignment.
Electrical System:
Wiring diagrams, component testing, troubleshooting of electrical circuits, starter, alternator, battery, lighting.
Body:
Body panel repair, interior trim, doors, glass, chassis.
Heating And Cooling:
HVAC system diagnosis and repair.
Fuel System:
Diesel fuel injection system, pumps, injectors, filters.
Procedures Included
Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and changes, spark plug replacement (though diesel will have glow plugs), belt replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues across all systems.
Repair:
Component replacement, assembly/disassembly, engine rebuilds, transmission overhauls, bodywork repairs.
Diagnostics:
Factory-level diagnostic procedures and techniques.
Technical Depth
Depth:
From basic maintenance tasks to complete engine and transmission rebuilding, factory-level diagnostic and repair procedures.
📊 Manual Specifications
File Format
Type:
Acrobat PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Quality:
High-resolution, professional quality, suitable for printing.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Diesel, Naturally Aspirated (typically for S85 HiJet)
Displacement:
Likely around 1.0L to 1.5L, common for light commercial vehicles of this era. (e.g., 1.0L, 1.3L diesel variants existed)
Bore X Stroke:
Specific to engine variant, detailed in manual.
Compression Ratio:
Specific to engine variant, detailed in manual.
Performance
Horsepower:
Typically in the range of 40-60 HP for small diesel engines of this type.
Torque:
Emphasis on low-end torque for hauling, likely in the range of 70-100 lb-ft.
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine code. Likely IDI for earlier models.
Fuel Type:
Diesel Fuel
Cooling System
Type:
Water-cooled, pressurized system.
Lubrication System
Oil Type And Capacity:
Specific viscosity grade (e.g., 10W-30, 15W-40) and capacity detailed in manual, typically around 3.5-4.5 liters.
Emission Control
System:
Basic emission controls for diesel engines of its era; detailed in manual.
🔧 Transmission
Standard
Type:
Manual Transmission (most common for HiJet variants).
Optional
Type:
Automatic Transmission (less common for diesel models).
Features
Gear Ratios:
Specific gear ratios for each gear and reverse, detailed in manual.
Fluid Type:
Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) type and capacity detailed in manual.
📐 Dimensions
Exterior
Length:
Variable by body style (e.g., panel van, pick-up), typically around 3.4-3.7 meters for S85 generation.
Width:
Typically around 1.4-1.5 meters.
Height:
Typically around 1.8-2.0 meters for van variants.
Weights
Curb Weight:
Approximate range of 900-1100 kg, depending on configuration.
Gross Vehicle Weight Rating:
Typically around 1.5-1.8 tonnes.
🛡️ Safety Features
Ratings
Crash Test Results:
Data likely limited or not applicable for older light commercial vehicles tested under modern standards. Manual focuses on mechanical safety systems.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common configuration).
Passive Features
Seat Belts:
Standard seat belt configurations.
💡 Technology Features
Infotainment
Features:
Basic radio (AM/FM), possibly cassette player. Emphasis on utility, not advanced features.
Driver Assistance
Features:
Minimal to non-existent by modern standards. Focus on basic mechanical functionality.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 10,000 km or 6-12 months, depending on operating conditions. Manual will specify exact interval.
Air Filter Replacement:
Every 10,000 - 20,000 km or annually. Manual will specify.
Fuel Filter Replacement:
Typically every 20,000 - 40,000 km. Crucial for diesel engines. Manual will specify.
Timing Belt:
If applicable (some diesel engines use chains), typically 60,000 - 100,000 km. Manual will specify replacement interval and procedure.
Fluid Specifications
Engine Oil Viscosity:
Common diesel viscosities: 10W-30, 15W-40. Manual specifies exact API classification (e.g., API CF).
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Brake Fluid:
DOT 3 or DOT 4, depending on the system. Manual specifies.
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, turbocharger (if equipped) problems, carbon buildup in intake. Common to older diesel engines.
Transmission:
Wear on synchros in manual transmissions, potential leaks. Clutch wear.
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings due to commercial use. Steering box play.
Rust:
Common issue with vehicles of this age and type, particularly in regions with salt exposure. Body panel corrosion.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer known for small, economical vehicles and Kei cars.
Model Evolution
Hijet Lineage:
The HiJet is one of Daihatsu's longest-running and most successful product lines, dating back to the 1960s. The S85 represents a specific generation of this versatile light commercial vehicle.
Production
Production Period:
The S80 series (including S85) was generally produced from the mid-1980s through the 1990s. Specific production years for S85 diesel variants need confirmation but fall within this range.
Manufacturing Location:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Daihatsu HiJet is widely recognized for its reliability, economy, and utility as a light commercial vehicle, making it popular in many global markets.
Ratings
Fuel Economy:
Generally praised for excellent fuel economy, especially in diesel variants.
Certifications
Manual Certification:
Factory-authorized and OEM-standard, ensuring adherence to manufacturer specifications.
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