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2009 Daihatsu Sirion (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Year: 2009 Generation Generation: 2nd Gen (M300 Series) Codes Chassis Codes: M300, M301, M303, M313 👋 Introduction Market Position Market Position: The 2009 Daihatsu Sirion (2nd Gen) was positioned as a value-oriented, fuel-efficient subcompact car, primarily competing in urban and compact car segments against rivals like the Toyota Yaris, Honda Fit, and Ford Fiesta. Competitive Analysis Competitive Analysis: The Sirion offered a practical and economical package, often appealing to first-time car buyers or those seeking low running costs. Its strengths lay in its compact size, maneuverability, and fuel efficiency, while it might have lagged behind some competitors in terms of premium features or outright performance. Key Features Key Features: Compact dimensions, fuel efficiency, functional interior, reliability, and affordability. The 2nd generation offered a more modern design and improved interior space compared to its predecessor. 📋 Manual Details Coverage Areas Coverage Areas: All models and all repairs A-Z, including engine, transmission, brakes, suspension, electrical, body, HVAC, emissions, etc. Page Count Page Count: Not specified, but described as comprehensive and covering all repairs A-Z. Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (downloadable, printable) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication, and more. Engine Management System: Covers ECU operation, sensors (MAP, MAF, TPS, O2, coolant temp, etc.), actuators (injectors, ignition coils), and diagnostic trouble codes (DTCs). Fuel System Details: Includes fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and EVAP system diagnostics. Cooling System Details: Radiator, thermostat, water pump, coolant hoses, fan operation, and pressure cap specifications. Lubrication System Details: Oil pump, oil filter, oil pan, oil passages, and oil pressure testing. Ignition System Details: Ignition coils, spark plugs, ignition timing (if adjustable), and crank/cam position sensors. Charging System Details: Alternator, voltage regulator, battery, starter motor, and wiring diagrams for charging circuit. Automatic Transmission Details: Valve body, torque converter, gear sets, clutch packs, solenoids, and transmission control module (TCM) diagnostics. Manual Transmission Details: Clutch assembly (master/slave cylinders, pressure plate, clutch disc), gearbox components, shift linkage, and driveshaft/CV joint maintenance. Suspension System Details: MacPherson struts (front), torsion beam or coil springs (rear), control arms, ball joints, bushings, and alignment specifications. Brake System Details: Front disc brakes, rear drum or disc brakes, brake calipers, master cylinder, brake booster, ABS modulator, and parking brake mechanism. Steering System Details: Steering column, rack and pinion, tie rod ends, power steering pump, fluid, and steering angle sensor (if applicable). HVAC System Details: Air conditioning compressor, condenser, evaporator, receiver/drier, refrigerant charging, blower motor, climate controls, and cabin air filter replacement. Restraint System Details: Airbag modules, impact sensors, seatbelt pre-tensioners, airbag warning light diagnostics, and SRS system precautions. Lighting System Details: Headlights, taillights, brake lights, turn signals, interior lighting, and bulb replacement guides. Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and diagnostic procedures for instrument cluster faults. Wiper And Washer System: Wiper motor, linkage, blades, washer pump, fluid reservoir, and switch diagnostics. Body And Interior Trim: Door panel removal, seat adjustment, interior panel replacement, body panel alignment, and exterior trim component installation. Multiplex Communication: Information on CAN (Controller Area Network) communication systems, gateway modules, and diagnostic methods for network faults. Procedures Included Procedures Included: Step-by-step repair instructions, maintenance procedures, diagnostic procedures, troubleshooting guides, component removal and installation, adjustments, specifications, wiring schematics, diagrams, illustrations. Engine Rebuild Procedures: Detailed steps for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), machining specifications, and reassembly. Transmission Overhaul Procedures: Comprehensive instructions for dismantling, cleaning, inspecting, and rebuilding both manual and automatic transmissions. Brake System Overhaul: Procedures for bleeding brakes, replacing brake pads and rotors, caliper overhaul, and master cylinder replacement. Suspension Component Replacement: Step-by-step guides for replacing struts, shocks, control arms, ball joints, and bushings. Electrical Troubleshooting: Extensive use of wiring diagrams for tracing circuits, diagnosing faults using multimeters, and identifying common electrical issues. Wheel Alignment Specifications: Precise alignment angles (camber, caster, toe) for optimal tire wear and handling. Tire And Wheel Information: Recommended tire sizes, inflation pressures, wheel specifications (bolt pattern, offset), and wheel bearing replacement. Diagnostic Trouble Code Tables: Listing of DTCs, their descriptions, potential causes, and recommended diagnostic steps for various control modules. Torque Specifications: Essential torque values for critical fasteners throughout the vehicle (engine, chassis, body components) to ensure proper assembly and prevent damage. Scheduled Maintenance Checks: Detailed checklists for routine inspections at various mileage...
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Sku: 458000
Collecties: ALL Daihatsu

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2009 Daihatsu Sirion (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Year:
2009
Generation
Generation:
2nd Gen (M300 Series)
Codes
Chassis Codes:
M300, M301, M303, M313
👋 Introduction
Market Position
Market Position:
The 2009 Daihatsu Sirion (2nd Gen) was positioned as a value-oriented, fuel-efficient subcompact car, primarily competing in urban and compact car segments against rivals like the Toyota Yaris, Honda Fit, and Ford Fiesta.
Competitive Analysis
Competitive Analysis:
The Sirion offered a practical and economical package, often appealing to first-time car buyers or those seeking low running costs. Its strengths lay in its compact size, maneuverability, and fuel efficiency, while it might have lagged behind some competitors in terms of premium features or outright performance.
Key Features
Key Features:
Compact dimensions, fuel efficiency, functional interior, reliability, and affordability. The 2nd generation offered a more modern design and improved interior space compared to its predecessor.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and all repairs A-Z, including engine, transmission, brakes, suspension, electrical, body, HVAC, emissions, etc.
Page Count
Page Count:
Not specified, but described as comprehensive and covering all repairs A-Z.
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (downloadable, printable)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication, and more.
Engine Management System:
Covers ECU operation, sensors (MAP, MAF, TPS, O2, coolant temp, etc.), actuators (injectors, ignition coils), and diagnostic trouble codes (DTCs).
Fuel System Details:
Includes fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and EVAP system diagnostics.
Cooling System Details:
Radiator, thermostat, water pump, coolant hoses, fan operation, and pressure cap specifications.
Lubrication System Details:
Oil pump, oil filter, oil pan, oil passages, and oil pressure testing.
Ignition System Details:
Ignition coils, spark plugs, ignition timing (if adjustable), and crank/cam position sensors.
Charging System Details:
Alternator, voltage regulator, battery, starter motor, and wiring diagrams for charging circuit.
Automatic Transmission Details:
Valve body, torque converter, gear sets, clutch packs, solenoids, and transmission control module (TCM) diagnostics.
Manual Transmission Details:
Clutch assembly (master/slave cylinders, pressure plate, clutch disc), gearbox components, shift linkage, and driveshaft/CV joint maintenance.
Suspension System Details:
MacPherson struts (front), torsion beam or coil springs (rear), control arms, ball joints, bushings, and alignment specifications.
Brake System Details:
Front disc brakes, rear drum or disc brakes, brake calipers, master cylinder, brake booster, ABS modulator, and parking brake mechanism.
Steering System Details:
Steering column, rack and pinion, tie rod ends, power steering pump, fluid, and steering angle sensor (if applicable).
HVAC System Details:
Air conditioning compressor, condenser, evaporator, receiver/drier, refrigerant charging, blower motor, climate controls, and cabin air filter replacement.
Restraint System Details:
Airbag modules, impact sensors, seatbelt pre-tensioners, airbag warning light diagnostics, and SRS system precautions.
Lighting System Details:
Headlights, taillights, brake lights, turn signals, interior lighting, and bulb replacement guides.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and diagnostic procedures for instrument cluster faults.
Wiper And Washer System:
Wiper motor, linkage, blades, washer pump, fluid reservoir, and switch diagnostics.
Body And Interior Trim:
Door panel removal, seat adjustment, interior panel replacement, body panel alignment, and exterior trim component installation.
Multiplex Communication:
Information on CAN (Controller Area Network) communication systems, gateway modules, and diagnostic methods for network faults.
Procedures Included
Procedures Included:
Step-by-step repair instructions, maintenance procedures, diagnostic procedures, troubleshooting guides, component removal and installation, adjustments, specifications, wiring schematics, diagrams, illustrations.
Engine Rebuild Procedures:
Detailed steps for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), machining specifications, and reassembly.
Transmission Overhaul Procedures:
Comprehensive instructions for dismantling, cleaning, inspecting, and rebuilding both manual and automatic transmissions.
Brake System Overhaul:
Procedures for bleeding brakes, replacing brake pads and rotors, caliper overhaul, and master cylinder replacement.
Suspension Component Replacement:
Step-by-step guides for replacing struts, shocks, control arms, ball joints, and bushings.
Electrical Troubleshooting:
Extensive use of wiring diagrams for tracing circuits, diagnosing faults using multimeters, and identifying common electrical issues.
Wheel Alignment Specifications:
Precise alignment angles (camber, caster, toe) for optimal tire wear and handling.
Tire And Wheel Information:
Recommended tire sizes, inflation pressures, wheel specifications (bolt pattern, offset), and wheel bearing replacement.
Diagnostic Trouble Code Tables:
Listing of DTCs, their descriptions, potential causes, and recommended diagnostic steps for various control modules.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle (engine, chassis, body components) to ensure proper assembly and prevent damage.
Scheduled Maintenance Checks:
Detailed checklists for routine inspections at various mileage intervals (e.g., fluid levels, belts, hoses, brakes, exhaust system).
Technical Depth
Technical Depth:
Factory-level, detailed, technician-grade information for complete service, maintenance, diagnosis, and repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages with zoomable images and diagrams.
Binding Type
Binding Type:
Digital (no physical binding, printable).
Paper Type
Paper Type:
N/A (digital format, printable on any paper type).
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1KR-FE (1.0L 3-cylinder VVT-i petrol engine) and K3-VE (1.3L 4-cylinder VVT-i petrol engine).
Performance
Engine Performance 1Kr-Fe:
Approx. 69 PS (51 kW) at 6000 rpm, 94 Nm (69 lb-ft) of torque at 3600 rpm.
Engine Performance K3-Ve:
Approx. 92 PS (68 kW) at 6000 rpm, 120 Nm (89 lb-ft) of torque at 4400 rpm.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI).
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission or a 4-speed automatic transmission (Super ECT).
Optional
Optional Transmission:
Availability of 4-speed automatic varied by market and trim level.
Features
Transmission Features:
The automatic transmission often featured an 'ECT' (Electronically Controlled Transmission) system for optimized shifting and fuel economy. Manual transmissions provided a more engaging driving experience.
📐 Dimensions
Exterior
Exterior Dimensions Lwh Approx:
Approx. 3665 mm (L) x 1665 mm (W) x 1530 mm (H) (may vary slightly by market/trim).
Interior
Interior Features:
Designed for practicality with good passenger space for its class, split-folding rear seats for enhanced cargo versatility.
Cargo
Cargo Capacity Approx:
Approx. 225 liters (with rear seats up), expandable with seats folded.
Weights
Curb Weight Approx:
Approx. 850-950 kg, depending on engine and transmission.
🛡️ Safety Features
Ratings
Safety Ratings:
Euro NCAP: 4 stars (for some configurations of the 2nd generation Sirion), indicating good overall occupant protection for its class.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) were often standard or optional depending on trim.
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional), pre-tensioner seatbelts, ISOFIX child seat anchors, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Base models often featured a simple 1-DIN or 2-DIN radio with CD player and basic speakers. Higher trims might have offered improved audio systems, and optional navigation units in some markets.
Driver Assistance
Driver Assistance Features:
Limited driver assistance technologies typical for the segment and era. Features like ABS and EBD were the primary electronic aids. Parking sensors were sometimes an option.
Connectivity
Connectivity Options:
Basic connectivity typically through auxiliary audio input or USB ports on later revisions of the generation. Bluetooth was less common or an optional upgrade.
🔧 Maintenance
Service Intervals
Recommended Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, using synthetic or semi-synthetic oil. Consult manual for specific grade.
Recommended Air Filter Replacement:
Generally every 30,000 km (18,600 miles) or 24 months, or as needed based on driving conditions.
Recommended Spark Plug Replacement:
Iridium spark plugs (if equipped) typically recommended for 90,000-100,000 km (56,000-62,000 miles). Consult manual for exact type and interval.
Fluid Specifications
Engine Oil Type And Grade:
API SL or higher, SAE 0W-20 or 5W-30 is commonly recommended for 1KR-FE and K3-VE engines (check owner's manual for exact specification).
Coolant Type:
Ethylene glycol based coolant, typically a pink or red long-life coolant. Refer to manual for specific Toyota Super Long Life Coolant compatibility or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type At:
Dexron III or equivalent for automatic transmission. Consult manual for specific Toyota/Daihatsu ATF specification.
Known Issues
Common Issues:
Occasional reports of minor electrical gremlins, exhaust system corrosion, and wear on suspension components due to age. The 1KR-FE engine can be sensitive to oil quality and regular maintenance. Clutch wear on manual transmissions is also a possibility with high mileage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, with a focus on practical everyday transportation.
Model Evolution
Model Evolution:
The 2nd generation Sirion (M300) was introduced in 2004 and represented a significant redesign with a more modern platform, updated styling, and improved interior. It was also sold under other names in different markets, such as the Toyota Passo/Daihatsu Boon in Japan.
Production
Production Period:
2004 - 2011 (for the 2nd generation).
🏆 Awards & Recognition
Recognitions
Recognitions:
The Daihatsu Sirion (and its Toyota counterpart) often received praise for its fuel efficiency and value for money in automotive reviews and comparisons within its segment.
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