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DAIHATSU SIRION 2004-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation (M300) Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Market Position: The Daihatsu Sirion (2nd generation) was positioned as a compact, fuel-efficient, and practical city car, often competing with models like the Toyota Yaris, Honda Jazz/Fit, and Suzuki Swift in various global markets. Key Features Key Features: The manual offers comprehensive coverage enabling users to perform a wide range of repairs and maintenance, empowering both amateur owners and professional mechanics. Its digital format ensures accessibility and ease of use across multiple devices. Competitive Analysis Competitive Analysis: This manual provides detailed technical data and procedures that rival factory service manuals, offering a cost-effective solution for maintaining the Sirion, which was known for its reliability and affordability. 📋 Manual Details Coverage Coverage Areas: General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System Format Manual Type: Service and Repair Manual Language: English Format: PDF (Portable Document Format) Page Count: Not specified in provided information, typically hundreds of pages for a comprehensive service manual. 📖 Manual Coverage Systems Systems Covered: Engine (all aspects: diagnosis, overhaul, timing, cooling, lubrication, fuel, emissions), Drivetrain (clutch, manual and automatic transmissions, propeller shafts, axles), Suspension (front and rear systems, shock absorbers, springs, control arms), Steering (power steering system, steering rack, linkages), Brakes (hydraulic system, ABS, rotors, pads, calipers), Electrical System (wiring diagrams, components, ignition, lighting, charging system, accessories), HVAC (heating, ventilation, air conditioning), Bodywork and Chassis (frame, body panels, interior trim, doors, glass). Procedures Procedures Included: Routine maintenance, preventative maintenance, troubleshooting, diagnostic procedures, component replacement, repair procedures, system overhauls, electrical system diagnosis and repair, bodywork repair, chassis adjustments. Depth Technical Depth: Dealer-level instructional guides covering basic repairs to comprehensive overhauls, including step-by-step illustrated repair procedures and technical information with schematics. 📊 Manual Specifications File File Format: PDF Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Recommended PDF reader: Adobe PDF Reader for optimal display of images and graphics. Binding Type: Digital download, not a physical book. Print as needed. Paper Type: N/A (Digital) Searchable Text: Implied for PDF format, facilitating quick information retrieval. Compatibility Compatibility: Fully compatible with all Windows Operating Systems and any smartphone or tablet that can open a PDF file. ⚙️ Engine Specifications Primary Engine Engine Code And Type: Likely K3-VE (1.3L DOHC 16-valve Inline-4 VVTi) or 1KR-FE (1.0L DOHC 12-valve Inline-3 VVTi), depending on market and specific model variant. This manual would cover the details for these engines. Performance Displacement And Power: 1.3L (1298cc) typically produced around 85-90 PS (84-89 bhp; 63-66 kW) and 120-125 Nm (89-92 lb-ft) of torque. The 1.0L (998cc) produced around 69-70 PS (68-69 bhp; 51 kW) and 93-95 Nm (69-70 lb-ft) of torque. Precise figures vary by market and tuning. Fuel System Fuel Injection Type: Multi-point Fuel Injection (MPI) with electronic control. 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed Manual Transmission (MT). Also available with an automatic transmission. Optional Transmission Type Optional: Likely a 4-speed Automatic Transmission (AT) or potentially a Continuously Variable Transmission (CVT) in some markets. Features Transmission Features: The manual will cover clutch operation, gearbox overhaul, shift mechanism, and automatic transmission servicing, including fluid type and capacity. 📐 Dimensions Exterior Length Width Height: Approximate dimensions: Length 3600-3750 mm, Width 1660-1670 mm, Height 1530-1550 mm. These vary slightly based on market specifications and trim. Weights Curb Weight: Curb weight typically ranges from approximately 920 kg to 1050 kg, depending on engine and transmission options. 🛡️ Safety Features Ratings Safety Ratings: Specific crash test ratings (e.g., Euro NCAP, ANCAP) would depend on the market. Many Sirion models of this era were equipped with standard safety features. Active Features Active Safety Features: Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) were often available or standard on higher trims. The manual covers ABS system diagnosis and repair. Passive Features Passive Safety Features: Airbags (driver and front passenger), seatbelt pretensioners, and a reinforced body structure were common. Manual covers SRS airbag system diagnostics. 💡 Technology Features Infotainment Infotainment Features: Base models typically featured a standard radio with CD player and possibly auxiliary input. Higher trims might have offered enhanced audio systems. The manual covers the electrical components of the infotainment system. Driver Assistance Driver Assistance Features: Limited driver assistance technologies compared to modern vehicles. Key features were primarily ABS and EBD. The manual details the operation and diagnosis of these systems. Connectivity Connectivity Options: Basic connectivity, likely limited to audio system inputs and potentially hands-free phone integration in later models. Manual covers the relevant wiring and components. 🔧 Maintenance Service Intervals Routine Maintenance Intervals: The manual will provide detailed recommended intervals for oil changes (e.g., every 5,000-10,000 km or...
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DAIHATSU SIRION 2004-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
2nd Generation (M300)
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Market Position:
The Daihatsu Sirion (2nd generation) was positioned as a compact, fuel-efficient, and practical city car, often competing with models like the Toyota Yaris, Honda Jazz/Fit, and Suzuki Swift in various global markets.
Key Features
Key Features:
The manual offers comprehensive coverage enabling users to perform a wide range of repairs and maintenance, empowering both amateur owners and professional mechanics. Its digital format ensures accessibility and ease of use across multiple devices.
Competitive Analysis
Competitive Analysis:
This manual provides detailed technical data and procedures that rival factory service manuals, offering a cost-effective solution for maintaining the Sirion, which was known for its reliability and affordability.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Format
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF (Portable Document Format)
Page Count:
Not specified in provided information, typically hundreds of pages for a comprehensive service manual.
📖 Manual Coverage
Systems
Systems Covered:
Engine (all aspects: diagnosis, overhaul, timing, cooling, lubrication, fuel, emissions), Drivetrain (clutch, manual and automatic transmissions, propeller shafts, axles), Suspension (front and rear systems, shock absorbers, springs, control arms), Steering (power steering system, steering rack, linkages), Brakes (hydraulic system, ABS, rotors, pads, calipers), Electrical System (wiring diagrams, components, ignition, lighting, charging system, accessories), HVAC (heating, ventilation, air conditioning), Bodywork and Chassis (frame, body panels, interior trim, doors, glass).
Procedures
Procedures Included:
Routine maintenance, preventative maintenance, troubleshooting, diagnostic procedures, component replacement, repair procedures, system overhauls, electrical system diagnosis and repair, bodywork repair, chassis adjustments.
Depth
Technical Depth:
Dealer-level instructional guides covering basic repairs to comprehensive overhauls, including step-by-step illustrated repair procedures and technical information with schematics.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual. Recommended PDF reader: Adobe PDF Reader for optimal display of images and graphics.
Binding Type:
Digital download, not a physical book. Print as needed.
Paper Type:
N/A (Digital)
Searchable Text:
Implied for PDF format, facilitating quick information retrieval.
Compatibility
Compatibility:
Fully compatible with all Windows Operating Systems and any smartphone or tablet that can open a PDF file.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Likely K3-VE (1.3L DOHC 16-valve Inline-4 VVTi) or 1KR-FE (1.0L DOHC 12-valve Inline-3 VVTi), depending on market and specific model variant. This manual would cover the details for these engines.
Performance
Displacement And Power:
1.3L (1298cc) typically produced around 85-90 PS (84-89 bhp; 63-66 kW) and 120-125 Nm (89-92 lb-ft) of torque. The 1.0L (998cc) produced around 69-70 PS (68-69 bhp; 51 kW) and 93-95 Nm (69-70 lb-ft) of torque. Precise figures vary by market and tuning.
Fuel System
Fuel Injection Type:
Multi-point Fuel Injection (MPI) with electronic control.
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed Manual Transmission (MT). Also available with an automatic transmission.
Optional
Transmission Type Optional:
Likely a 4-speed Automatic Transmission (AT) or potentially a Continuously Variable Transmission (CVT) in some markets.
Features
Transmission Features:
The manual will cover clutch operation, gearbox overhaul, shift mechanism, and automatic transmission servicing, including fluid type and capacity.
📐 Dimensions
Exterior
Length Width Height:
Approximate dimensions: Length 3600-3750 mm, Width 1660-1670 mm, Height 1530-1550 mm. These vary slightly based on market specifications and trim.
Weights
Curb Weight:
Curb weight typically ranges from approximately 920 kg to 1050 kg, depending on engine and transmission options.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings (e.g., Euro NCAP, ANCAP) would depend on the market. Many Sirion models of this era were equipped with standard safety features.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) were often available or standard on higher trims. The manual covers ABS system diagnosis and repair.
Passive Features
Passive Safety Features:
Airbags (driver and front passenger), seatbelt pretensioners, and a reinforced body structure were common. Manual covers SRS airbag system diagnostics.
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically featured a standard radio with CD player and possibly auxiliary input. Higher trims might have offered enhanced audio systems. The manual covers the electrical components of the infotainment system.
Driver Assistance
Driver Assistance Features:
Limited driver assistance technologies compared to modern vehicles. Key features were primarily ABS and EBD. The manual details the operation and diagnosis of these systems.
Connectivity
Connectivity Options:
Basic connectivity, likely limited to audio system inputs and potentially hands-free phone integration in later models. Manual covers the relevant wiring and components.
🔧 Maintenance
Service Intervals
Routine Maintenance Intervals:
The manual will provide detailed recommended intervals for oil changes (e.g., every 5,000-10,000 km or 6-12 months), air filter replacement, spark plug replacement, brake fluid changes, coolant flushes, and timing belt/chain inspection (depending on engine type). For example, spark plug replacement might be recommended every 40,000-60,000 km.
Fluid Specifications
Engine Oil Specification:
Likely API SM/SN or ILSAC GF-4/GF-5, with viscosity grades such as 5W-30 or 10W-30, depending on climate. The manual will specify exact Toyota/Daihatsu approved oils and capacities (e.g., ~3.0-3.5 liters for 1.3L engine).
Transmission Fluid Type:
For manual transmissions, gear oil specification (e.g., GL-4) and capacity. For automatic transmissions, likely a Dexron III/VI equivalent or specific ATF fluid, with capacity around 3-4 liters for a partial drain and fill.
Known Issues
Common Issues And Fixes:
Potential issues can include minor electrical faults, wear in suspension components (bushings, ball joints) due to mileage, and clutch wear in manual models. The manual provides diagnostic steps and repair procedures for these and other potential problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and affordable vehicles, often focusing on practicality and fuel efficiency for urban environments.
Model Evolution
Model Evolution:
The 2nd generation Sirion (M300) represented a significant redesign from its predecessor, featuring a more modern and rounded aesthetic, improved interior space, and updated powertrains, aligning with contemporary small car design trends.
Production
Production Location:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Some models may have been produced or assembled in other Daihatsu facilities or by partner companies in different regions.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Daihatsu Sirion generally received positive reviews for its practicality, fuel efficiency, and value for money in its segment, often noted in consumer reports and automotive publications in markets where it was sold.
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