2010 Daihatsu Terios (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2010 Generation Generation Designation: 2nd Generation (J200 Series) Codes Chassis Codes: J200, J202, J210 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Mini SUV Target Audience: Young families, urban adventurers, light off-road enthusiasts Competitive Analysis Key Competitors: Nissan Qashqai (Dualis), Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Mitsubishi Outlander (early models) Key Features Design Philosophy: Practicality, compact size with spacious interior, go-anywhere capability (especially AWD models) Unique Selling Points: Affordability, nimble handling, surprisingly good off-road/all-weather capability for its class 📋 Manual Details Coverage Areas Markets Covered: Global (primarily Europe, Asia, Australia - adapted for various regional specifications) Page Count Estimated Page Count: 1500-2000+ (comprehensive factory service manual) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF/Online Access - typically) or Printed 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, component testing, timing, lubrication, cooling, fuel injection, emissions control Transmission: Manual and Automatic transmission repair, overhaul, diagnostics, fluid service, torque converter Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, differentials, drive shafts, CV joints Suspension: Front and rear suspension systems, shock absorbers, struts, coil springs, control arms, ball joints, bushings, alignment specifications Brakes: Front and rear brake systems (disc/drum), ABS, EBD, brake fluid service, caliper and rotor replacement, hydraulic system diagnostics Steering: Power steering system, steering rack, column, tie rod ends, hydraulic pump, fluid specifications Electrical: Full electrical system schematics, wiring diagrams, starter, alternator, battery, lighting, power windows, central locking, fuse box locations, diagnostic trouble codes (DTCs) Body And Chassis: Body panel repair, doors, hood, tailgate, interior trim, glass replacement, chassis component repair HVAC: Heating, Ventilation, and Air Conditioning system diagnostics, refrigerant, compressor, evaporator, condenser, blower motor Emissions Control: Catalytic converter, oxygen sensors, EVAP system, EGR system Procedures Included Scheduled Maintenance: Detailed maintenance schedules, fluid changes, filter replacements, spark plugs, belt replacement Troubleshooting Diagnostics: Systematic troubleshooting guides, diagnostic flowcharts, common fault identification Repair Procedures: Step-by-step repair instructions for all major components and systems Component Removal Installation: Detailed instructions for removing and installing every serviceable part Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Comprehensive, component-level wiring schematics Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Of Coverage: Expert Level - Complete rebuilds, advanced diagnostics, structural repair, full electrical system diagnosis 📊 Manual Specifications File Format Digital Format: PDF (Searchable Text, Bookmarked Chapters, Printable Pages) Print Quality Print Quality Assessment: High-resolution diagrams, clear text reproduction Binding Type Binding Type If Printed: Spiral-bound or Perfect-bound (typical for workshop manuals for lay-flat usability) Paper Type Paper Type If Printed: Durable, heavy-stock paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Code And Type: K3-VE (1.5L Inline-4, DOHC, 16-valve, VVT-i) - Common for many markets. Other engines like 3SZ-VE (1.5L) and 9KR (2.0L Diesel) exist for specific regions. Performance Horsepower Ps: Approx. 109 PS (for K3-VE) Torque Nm: Approx. 141 Nm (for K3-VE) Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) Engine Management ECU Type: ECU controlled engine management system (specific ECU part number varies) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 4-Speed Automatic Features Drivetrain Options: Front-Wheel Drive (FWD) or Electronic All-Wheel Drive (AWD) with centre differential Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (verify specific regional manual for exact spec) Automatic Transmission Fluid Type: Dexron III or equivalent (verify specific regional manual for exact spec) 📐 Dimensions Exterior Length Mm: Approx. 4,055 - 4,195 mm (depending on model variant) Width Mm: Approx. 1,695 - 1,700 mm Height Mm: Approx. 1,705 - 1,740 mm Wheelbase Mm: Approx. 2,580 mm Cargo Cargo Volume Liters: Approx. 350-380 L (with rear seats up, expandable by folding seats) Weights Curb Weight Kg: Approx. 1,200 - 1,350 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Approx. 1,700 - 1,850 kg 🛡️ Safety Features Ratings E Ncap Rating Years Covered: 2007-2013 (2nd Gen Terios tested, typically achieved 4-star rating) Active Features ABS: Standard on most models Ebd: Electronic Brakeforce Distribution (often paired with ABS) Passive Features Airbags: Front airbags (driver and passenger) standard. Side and curtain airbags available on higher trims. Seatbelts: 3-point seatbelts with pretensioners Child Seat Anchors: ISOFIX/LATCH points 💡 Technology Features Infotainment Head Unit Features: Basic AM/FM Radio, CD Player, often with MP3 playback. Some models feature optional navigation or upgraded audio systems. Speaker Configuration: Typically 4-6 speakers Driver Assistance Parking Assistance: Rear parking sensors may be optional on higher trims. Connectivity Auxiliary Input: Auxiliary input jack often available for connecting external audio devices. Comfort Convenience Climate Control: Manual or automatic climate control depending on trim level. Keyless Entry: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval Km: Every...
Systematic troubleshooting guides, diagnostic flowcharts, common fault identification
Repair Procedures:
Step-by-step repair instructions for all major components and systems
Component Removal Installation:
Detailed instructions for removing and installing every serviceable part
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Comprehensive, component-level wiring schematics
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Of Coverage:
Expert Level - Complete rebuilds, advanced diagnostics, structural repair, full electrical system diagnosis
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable Text, Bookmarked Chapters, Printable Pages)
Print Quality
Print Quality Assessment:
High-resolution diagrams, clear text reproduction
Binding Type
Binding Type If Printed:
Spiral-bound or Perfect-bound (typical for workshop manuals for lay-flat usability)
Paper Type
Paper Type If Printed:
Durable, heavy-stock paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
K3-VE (1.5L Inline-4, DOHC, 16-valve, VVT-i) - Common for many markets. Other engines like 3SZ-VE (1.5L) and 9KR (2.0L Diesel) exist for specific regions.
Performance
Horsepower Ps:
Approx. 109 PS (for K3-VE)
Torque Nm:
Approx. 141 Nm (for K3-VE)
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
ECU Type:
ECU controlled engine management system (specific ECU part number varies)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or Electronic All-Wheel Drive (AWD) with centre differential
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (verify specific regional manual for exact spec)
Automatic Transmission Fluid Type:
Dexron III or equivalent (verify specific regional manual for exact spec)
📐 Dimensions
Exterior
Length Mm:
Approx. 4,055 - 4,195 mm (depending on model variant)
Width Mm:
Approx. 1,695 - 1,700 mm
Height Mm:
Approx. 1,705 - 1,740 mm
Wheelbase Mm:
Approx. 2,580 mm
Cargo
Cargo Volume Liters:
Approx. 350-380 L (with rear seats up, expandable by folding seats)
Weights
Curb Weight Kg:
Approx. 1,200 - 1,350 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
Approx. 1,700 - 1,850 kg
🛡️ Safety Features
Ratings
E Ncap Rating Years Covered:
2007-2013 (2nd Gen Terios tested, typically achieved 4-star rating)
Active Features
ABS:
Standard on most models
Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side and curtain airbags available on higher trims.
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
ISOFIX/LATCH points
💡 Technology Features
Infotainment
Head Unit Features:
Basic AM/FM Radio, CD Player, often with MP3 playback. Some models feature optional navigation or upgraded audio systems.
Speaker Configuration:
Typically 4-6 speakers
Driver Assistance
Parking Assistance:
Rear parking sensors may be optional on higher trims.
Connectivity
Auxiliary Input:
Auxiliary input jack often available for connecting external audio devices.
Comfort Convenience
Climate Control:
Manual or automatic climate control depending on trim level.
Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 - 15,000 km or 12 months (whichever comes first - consult manual for exact specification)
Air Filter Replacement Interval Km:
Every 20,000 - 30,000 km (or as needed based on operating conditions)
Spark Plug Replacement Interval Km:
Approx. 60,000 - 100,000 km (depending on spark plug type - iridium recommended)
Timing Belt Replacement Interval Km:
This generation primarily uses a timing chain, which generally does not require periodic replacement unless issues arise. However, if a belt-driven variant exists, it would be around 90,000 - 120,000 km.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (verify specific regional manual for exact spec and viscosity)
Engine Oil Capacity Liters:
Approx. 3.9 Liters (with filter change - verify)
Coolant Type:
Ethylene Glycol based coolant (Toyota Super Long Life Coolant or equivalent, pink/red color often indicates long life)
Brake Fluid Type:
DOT 3 or DOT 4 (verify specific regional manual)
Known Issues
Common Wear Items:
Strut mounts, control arm bushings, rear shock absorbers, catalytic converter (depending on mileage and fuel quality), HVAC blower resistor
Engine Issues:
Occasional oil leaks from valve cover gasket or oil pan; VVT-i solenoid issues can cause rough idle or check engine light.
Transmission Issues:
Automatic transmission shifting issues can occur with age and low fluid levels/contamination. Manual clutch wear is normal.
Electrical Issues:
Corrosion on electrical connectors in humid environments; minor issues with power window motors.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu's reputation for building small, reliable, and affordable vehicles
Model Evolution
First Generation:
Introduced in 1997 as a compact SUV, often with a ladder-frame chassis
Second Generation Launch:
Launched in 2006, moving to a monocoque chassis, significantly updated styling and interior, and larger dimensions.
Production
Manufacturing Locations:
Primarily Japan, with production and assembly also occurring in other countries like Indonesia (for local and export markets)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Euro NCAP 4-star rating for the 2nd generation chassis.
Ratings
Reliability Perception:
Generally considered reliable by owners due to Daihatsu's reputation for durability, especially in Asian markets.
Certifications
Emissions Standards:
Meets relevant emissions standards for its year and market of sale (e.g., Euro IV, EPA standards).
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