DAIHATSU TERIOS Digital Workshop Repair Manual 1997-2005
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Series Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Segment: Compact SUV / Kei car derivative Target Audience: DIY mechanics, independent repair shops, owners seeking in-depth vehicle knowledge Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models) Key Features Value Proposition: Provides detailed, factory-level repair information for a capable and often overlooked compact SUV Uniqueness: Covers the unique Japanese Kei car origins and the wider global variant specifications 📋 Manual Details Coverage Areas Primary Markets: Global (especially Europe, Asia, Australasia) Page Count Estimated Pages: 1000+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, and repair for all engine variants Transmission: Manual and automatic transmission repair, clutch service, drivetrain components Suspension Steering: Front and rear suspension systems, steering gear, power steering, wheel alignment Brakes: Front/rear brake systems (disc/drum), ABS operation and diagnosis, parking brake Electrical: Complete wiring diagrams, starter, charging system, lighting, ignition, fuel injection, ECUs Bodywork Chassis: Body panel removal/installation, interior trim, corrosion protection, chassis components HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Fuel System: Fuel tank, pump, lines, injectors, evaporative emissions control Cooling System: Radiator, water pump, thermostat, cooling fan operation Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification Repair: Step-by-step repair instructions for all major components and systems Rebuilding: Complete engine and transmission rebuild procedures Diagnostics: OBD-II diagnostics, sensor testing, electrical component testing Technical Depth Depth: Comprehensive, covering from basic adjustments to complete engine and transmission overhauls 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: J102E (1.3L), J102G (1.3L), K3-VE (1.3L VVT-i), HE-EG (1.5L) Displacement 1.3L: 1298 cc Displacement 1.5L: 1495 cc Performance Horsepower 1.3L: Approx. 80-85 HP Horsepower 1.5L: Approx. 90-95 HP Torque 1.3L: Approx. 105-110 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Type Configuration: Inline 4-cylinder, DOHC, 16-valve (variable valve timing on later 1.3L) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic Features Drivetrain: Part-time 4WD (selectable) and Full-time 4WD variants Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check specific manual for exact spec) Automatic Transmission Fluid: Dexron II/III or equivalent (check specific manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3,745 - 3,870 mm (depending on market and body style) Width: Approx. 1,600 - 1,695 mm Height: Approx. 1,655 - 1,715 mm Wheelbase Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,050 - 1,200 kg Cargo Cargo Volume: Moderate, with rear seats folded expandable (specific figures vary) 🛡️ Safety Features Ratings Safety Standards: Meets prevailing safety standards for its era (specific ANCAP/Euro NCAP ratings may exist but are often low for this class/era) Active Features ABS: Available on higher trims and later models Traction Control: Rarely fitted on this generation Passive Features Airbags: Driver and front passenger airbags (standard on later models, optional on early) Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player (market dependent) Gauges: Standard instrument cluster with tachometer (on some trims) Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Connectivity Options: Limited; typically analog systems, no integrated Bluetooth or USB for this era 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (refer to specific owner's manual) Spark Plug Replacement: Typically around 30,000-60,000 miles (depending on plug type) Timing Belt Replacement: Critical component, typically 60,000-90,000 miles or 5-7 years (verify for specific engine) Fluid Specifications Engine Oil Capacity: Approx. 3.5 - 4.0 Liters (check manual for specific engine) Engine Oil Specification: 10W-30 or 5W-30 API SG or higher (check manual for specific grade) Coolant Type: Ethylene glycol based antifreeze (typically pink or red) Brake Fluid Type: DOT 3 or DOT 4 (check manual) Known Issues Common Problems: Timing belt failure if not replaced on schedule, clutch wear (manual), starter motor issues, rust on chassis components, early ABS sensor failures Typical Repairs: Water pump, thermostat, exhaust system components, CV joints 📚 Vehicle History Brand Heritage Daihatsu Focus: Daihatsu's specialization in compact and light commercial vehicles, known for reliability and affordability Model Evolution Launch Era: Introduced in 1997 as a successor to smaller Daihatsu 4x4s Kei Car Roots: Developed from Daihatsu's Kei car platform, offering compact dimensions and efficiency Production Manufacturing Location: Japan (primarily Osaka) Production Period: 1997 - 2005 (J100 Series) 🏆 Awards & Recognition Recognitions Category Recognition: Praised...