Daihatsu Terios J100 1997-1999 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Production Years: 1997-1999 Codes Chassis Code: J100G 👋 Introduction Market Position Segment: Compact SUV / Mini SUV / Kei SUV Target Audience: DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge of the Daihatsu Terios J100. Competitive Analysis Competitors Era: Suzuki Jimny, Honda CR-V (early generations), Toyota RAV4 (early generations), Mitsubishi Pajero Mini. Key Features Vehicle Attributes: Compact size, genuine 4WD capability, affordable entry into SUV segment, rugged and utilitarian design. Manual Value Benefits: Enables owners to perform a wide range of maintenance and repair tasks, saving money and extending vehicle life. Crucial for diagnosing and fixing issues specific to this model. 📋 Manual Details Coverage Areas Engine Options: 1.3L (HD-E, HD-C) petrol Drivetrain: 4WD (Permanent) Page Count Estimated Pages: Approximately 300-500 pages (typical for this era/type) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (EFI), fuel system, cooling system, exhaust system, transmission (manual & automatic), transfer case, differentials. Chassis: Suspension (front & rear), steering system, braking system (front discs, rear drums), driveline components, wheels, and tires. Electrical: 12V electrical system, battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, dashboard, power accessories, body wiring diagrams, fuses, relays. Body: Body panels, doors, glass, interior trim, seats, bumpers, exterior trim, structural components, HVAC (heating, ventilation, and air conditioning). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, drive belt inspection and replacement. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (OBD-I or basic OBD-II depending on market), symptom-based diagnostics. Repair: Component removal and installation, disassembly and reassembly, torque specifications, gasket and seal replacement, alignment procedures. Technical Data: Specifications for all major components, clearances, tolerances, fluid capacities, electrical resistance values, pressure readings. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhauls and repairs. Detailed diagnostic procedures for common issues. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable if OCR processed, facilitating quick information retrieval. Print Quality Quality: High-resolution scans for clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: HD-E (Commonly found) Displacement: 1296 cc (1.3 Liters) Configuration: Inline 4-cylinder, SOHC Performance Horsepower Approx: 82-87 PS (approx. 81-86 hp) @ 6000 rpm Torque Approx: 105-110 Nm (approx. 77-81 lb-ft) @ 3500-4000 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) Lubrication Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations) Ignition Ignition Type: Electronic Ignition (Distributorless ignition system on later models may be present, but typically distributor with coil for this era) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Drivetrain Engagement: Full-time 4WD system with a viscous coupling center differential (or selectable 4WD with a transfer case depending on exact market variant). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron II or equivalent (check manual for exact specification) Fluid Capacity Manual Transmission Oil Capacity: Approx. 2.0-2.5 Liters (check manual) Automatic Transmission Fluid Capacity: Approx. 4.5-5.0 Liters (check manual for total fill) 📐 Dimensions Exterior Length Approx: 3675 mm Width Approx: 1595 mm Height Approx: 1670 mm Wheelbase Approx: 2300 mm Weights Curb Weight Approx: 1050-1150 kg (depending on transmission and trim) Gross Vehicle Weight Rating Gvwr Approx: 1550 kg (check manual) Cargo Cargo Volume Rear Seats Up Approx: 170 Liters (to rear window) Cargo Volume Rear Seats Folded Approx: 770 Liters (to roof) Wheels Tires Wheel Size: 15-inch (Common fitment) Tire Size Approx: 205/70R15 (Common fitment) Bolt Pattern: 5x139.7 (common for off-road vehicles) 🛡️ Safety Features Ratings Crash Test Data: Limited public data for this specific era/model. Refer to regional regulatory bodies if available. Active Features ABS: Optional on some models/markets. The manual will detail its operation and troubleshooting if equipped. Traction Control: Rarely equipped on this generation. Passive Features Airbags: Driver airbag standard. Passenger airbag optional or absent depending on market and trim. Seatbelts: Front and rear seatbelts. Manual will cover adjustment, maintenance, and replacement. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player. Manual will cover head unit removal, speaker wiring, and antenna issues. Driver Assistance Instrument Cluster: Standard analog gauges (speedometer, tachometer, fuel, temperature). Manual will detail gauge cluster removal and diagnostic checks. Connectivity Charging Ports: Typically a 12V accessory power outlet. Manual will cover its circuit protection and troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, whichever comes first (check manual for...
Compact size, genuine 4WD capability, affordable entry into SUV segment, rugged and utilitarian design.
Manual Value
Benefits:
Enables owners to perform a wide range of maintenance and repair tasks, saving money and extending vehicle life. Crucial for diagnosing and fixing issues specific to this model.
📋 Manual Details
Coverage Areas
Engine Options:
1.3L (HD-E, HD-C) petrol
Drivetrain:
4WD (Permanent)
Page Count
Estimated Pages:
Approximately 300-500 pages (typical for this era/type)
Suspension (front & rear), steering system, braking system (front discs, rear drums), driveline components, wheels, and tires.
Electrical:
12V electrical system, battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, dashboard, power accessories, body wiring diagrams, fuses, relays.
Body:
Body panels, doors, glass, interior trim, seats, bumpers, exterior trim, structural components, HVAC (heating, ventilation, and air conditioning).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, drive belt inspection and replacement.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (OBD-I or basic OBD-II depending on market), symptom-based diagnostics.
Repair:
Component removal and installation, disassembly and reassembly, torque specifications, gasket and seal replacement, alignment procedures.
Technical Data:
Specifications for all major components, clearances, tolerances, fluid capacities, electrical resistance values, pressure readings.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls and repairs. Detailed diagnostic procedures for common issues.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if OCR processed, facilitating quick information retrieval.
Print Quality
Quality:
High-resolution scans for clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HD-E (Commonly found)
Displacement:
1296 cc (1.3 Liters)
Configuration:
Inline 4-cylinder, SOHC
Performance
Horsepower Approx:
82-87 PS (approx. 81-86 hp) @ 6000 rpm
Torque Approx:
105-110 Nm (approx. 77-81 lb-ft) @ 3500-4000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Lubrication
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations)
Ignition
Ignition Type:
Electronic Ignition (Distributorless ignition system on later models may be present, but typically distributor with coil for this era)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Drivetrain Engagement:
Full-time 4WD system with a viscous coupling center differential (or selectable 4WD with a transfer case depending on exact market variant).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for exact specification)
Fluid Capacity
Manual Transmission Oil Capacity:
Approx. 2.0-2.5 Liters (check manual)
Automatic Transmission Fluid Capacity:
Approx. 4.5-5.0 Liters (check manual for total fill)
📐 Dimensions
Exterior
Length Approx:
3675 mm
Width Approx:
1595 mm
Height Approx:
1670 mm
Wheelbase Approx:
2300 mm
Weights
Curb Weight Approx:
1050-1150 kg (depending on transmission and trim)
Gross Vehicle Weight Rating Gvwr Approx:
1550 kg (check manual)
Cargo
Cargo Volume Rear Seats Up Approx:
170 Liters (to rear window)
Cargo Volume Rear Seats Folded Approx:
770 Liters (to roof)
Wheels Tires
Wheel Size:
15-inch (Common fitment)
Tire Size Approx:
205/70R15 (Common fitment)
Bolt Pattern:
5x139.7 (common for off-road vehicles)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific era/model. Refer to regional regulatory bodies if available.
Active Features
ABS:
Optional on some models/markets. The manual will detail its operation and troubleshooting if equipped.
Traction Control:
Rarely equipped on this generation.
Passive Features
Airbags:
Driver airbag standard. Passenger airbag optional or absent depending on market and trim.
Seatbelts:
Front and rear seatbelts. Manual will cover adjustment, maintenance, and replacement.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player. Manual will cover head unit removal, speaker wiring, and antenna issues.
Driver Assistance
Instrument Cluster:
Standard analog gauges (speedometer, tachometer, fuel, temperature). Manual will detail gauge cluster removal and diagnostic checks.
Connectivity
Charging Ports:
Typically a 12V accessory power outlet. Manual will cover its circuit protection and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, whichever comes first (check manual for exact mileage/time).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000-60,000 km (depending on spark plug type, e.g., standard vs. platinum).
Timing Belt Replacement:
If applicable (check engine code, some HD-E engines use timing chains which are generally maintenance-free), typically 80,000-100,000 km for belts.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification)
Power Steering Fluid:
ATF Dexron II or equivalent (if hydraulic power steering is equipped).
Coolant Capacity:
Approx. 5.0-5.5 Liters (check manual)
Known Issues
Common Problems:
Wear on suspension components due to off-road use, minor oil leaks from engine seals, potential issues with early electronic fuel injection systems if not maintained.
Maintenance Tips:
Regularly check differential and transfer case fluid levels, inspect 4WD system components for wear, ensure coolant system is clean to prevent overheating.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, reliable, and fuel-efficient vehicles, often specializing in kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The J100 Terios was Daihatsu's answer to the growing demand for compact, go-anywhere SUVs. It built upon Daihatsu's expertise in small, capable vehicles.
Production
Manufacturing Location:
Primarily Japan, with potential assembly in other markets under license or joint ventures.
Generation Span:
The J100 generation was produced from 1997 to 2006 (though the manual specifically covers 1997-1999 variants).
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the J100 Terios are not widely publicized in major automotive journals, it was generally well-regarded for its utility and affordability in its segment.
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