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Daihatsu Terios J100 Complete Workshop Service Repair Manual 1997 1998 1999 2000

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Codes Chassis Code: J100G, J102G, J122G Engine Codes: H3-FE (1.3L), K3-VE (1.3L DOHC) 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Budget-conscious consumers seeking a reliable, compact, and capable off-road oriented vehicle for light utility and urban/suburban driving. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Nissan Rasheen Key Features Design: Boxy, utilitarian design with a focus on practicality and off-road capability. Drivetrain: Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD) with a low-range transfer case. Engine Options: Compact and fuel-efficient 1.3-liter engines. Utility: Surprisingly spacious interior for its size, with foldable rear seats for enhanced cargo capacity. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000 Regions Covered: Global (typical for this era, specific regional variations may exist) Page Count Estimated Pages: 800-1200 (typical for a complete workshop manual) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system Drivetrain: Manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear) Suspension Steering: Front suspension (independent, MacPherson strut), rear suspension (multi-link, coil spring), steering system (power steering, rack and pinion) Brakes: Front disc brakes, rear drum brakes (or disc on some variants), parking brake, ABS (if equipped) Electrical: 12V electrical system, battery, charging system (alternator), starting system, lighting, instrumentation, engine control unit (ECU), wiring diagrams Body Chassis: Body panels, doors, windows, interior trim, chassis components, structural repairs HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Procedures Included Maintenance: Routine inspections, oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, brake pad/shoe replacement Repair: Engine component replacement (e.g., head gasket, timing belt/chain), transmission overhaul, brake system repair, suspension component replacement, electrical component diagnostics and replacement Troubleshooting: Diagnostic procedures for common problems, fault code interpretation (if applicable), symptom-based troubleshooting guides Disassembly Assembly: Detailed step-by-step instructions for component removal and installation Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, component measurements Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if digitally generated) Print Quality Scalability: High (printable at various sizes without significant quality loss) Binding Type Binding: N/A (downloadable, but typically printed manuals would be spiral-bound or perfect-bound for lay-flat use) Paper Type Paper Quality: N/A (downloadable, but original manuals often use durable, coated paper) ⚙️ Engine Specifications Primary Engine Engine Code 1: H3-FE Engine Type 1: Inline 4-cylinder, SOHC, 16-valve Displacement 1: 1295 cc Bore Stroke 1: 72.0 mm x 77.5 mm Compression Ratio 1: 9.5:1 Horsepower 1: 85-88 hp @ 6000 rpm (approx.) Torque 1: 110-115 Nm @ 3200 rpm (approx.) Engine Code 2 Engine Code 2: K3-VE Engine Type 2: Inline 4-cylinder, DOHC, 16-valve with VVT-i (on later models/variants) Displacement 2: 1298 cc Bore Stroke 2: 72.0 mm x 79.5 mm Compression Ratio 2: 9.8:1 Horsepower 2: 90-94 hp @ 6000 rpm (approx.) Torque 2: 125-130 Nm @ 3200 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU: Engine Control Unit (ECU) manages fuel, ignition, and emissions 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Drivetrain Options: Available in 2WD (RWD) and 4WD (part-time selectable, with low range transfer case) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification) Automatic Transmission Fluid: Dexron III equivalent (refer to manual for exact specification) Transfer Case Fluid Transfer Case Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification) Differential Fluid Front Rear Differential Fluid: API GL-5, SAE 80W-90 or 85W-90 (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3,745 mm (147.4 in) Width: Approx. 1,600 mm (63.0 in) Height: Approx. 1,695 mm (66.7 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight Min: Approx. 1000 kg (2205 lbs) Curb Weight Max: Approx. 1150 kg (2535 lbs) Gross Vehicle Weight Rating: Approx. 1400 kg (3086 lbs) Cargo Cargo Volume Rear Seats Up: Approx. 300-350 liters (10.6-12.4 cu ft) Cargo Volume Rear Seats Down: Approx. 700-800 liters (24.7-28.3 cu ft) 🛡️ Safety Features Ratings Crash Test Results: No specific official ratings available for this generation from major bodies like NHTSA or Euro NCAP due to its market focus and era. Safety features were basic. Active Features ABS: Optional Anti-lock Braking System (ABS) on higher trims or later models. Traction Control: Not typically available on this generation. Passive Features Airbags: Driver airbag standard; Passenger airbag optional on some models. Seatbelts: 3-point seatbelts with...
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Daihatsu Terios J100 Complete Workshop Service Repair Manual 1997 1998 1999 2000
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Codes
Chassis Code:
J100G, J102G, J122G
Engine Codes:
H3-FE (1.3L), K3-VE (1.3L DOHC)
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
Budget-conscious consumers seeking a reliable, compact, and capable off-road oriented vehicle for light utility and urban/suburban driving.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Nissan Rasheen
Key Features
Design:
Boxy, utilitarian design with a focus on practicality and off-road capability.
Drivetrain:
Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD) with a low-range transfer case.
Engine Options:
Compact and fuel-efficient 1.3-liter engines.
Utility:
Surprisingly spacious interior for its size, with foldable rear seats for enhanced cargo capacity.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000
Regions Covered:
Global (typical for this era, specific regional variations may exist)
Page Count
Estimated Pages:
800-1200 (typical for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system
Drivetrain:
Manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear)
Suspension Steering:
Front suspension (independent, MacPherson strut), rear suspension (multi-link, coil spring), steering system (power steering, rack and pinion)
Brakes:
Front disc brakes, rear drum brakes (or disc on some variants), parking brake, ABS (if equipped)
Electrical:
12V electrical system, battery, charging system (alternator), starting system, lighting, instrumentation, engine control unit (ECU), wiring diagrams
Body Chassis:
Body panels, doors, windows, interior trim, chassis components, structural repairs
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Procedures Included
Maintenance:
Routine inspections, oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, brake pad/shoe replacement
Repair:
Engine component replacement (e.g., head gasket, timing belt/chain), transmission overhaul, brake system repair, suspension component replacement, electrical component diagnostics and replacement
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), symptom-based troubleshooting guides
Disassembly Assembly:
Detailed step-by-step instructions for component removal and installation
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, component measurements
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if digitally generated)
Print Quality
Scalability:
High (printable at various sizes without significant quality loss)
Binding Type
Binding:
N/A (downloadable, but typically printed manuals would be spiral-bound or perfect-bound for lay-flat use)
Paper Type
Paper Quality:
N/A (downloadable, but original manuals often use durable, coated paper)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
H3-FE
Engine Type 1:
Inline 4-cylinder, SOHC, 16-valve
Displacement 1:
1295 cc
Bore Stroke 1:
72.0 mm x 77.5 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
85-88 hp @ 6000 rpm (approx.)
Torque 1:
110-115 Nm @ 3200 rpm (approx.)
Engine Code 2
Engine Code 2:
K3-VE
Engine Type 2:
Inline 4-cylinder, DOHC, 16-valve with VVT-i (on later models/variants)
Displacement 2:
1298 cc
Bore Stroke 2:
72.0 mm x 79.5 mm
Compression Ratio 2:
9.8:1
Horsepower 2:
90-94 hp @ 6000 rpm (approx.)
Torque 2:
125-130 Nm @ 3200 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel, ignition, and emissions
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD (part-time selectable, with low range transfer case)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III equivalent (refer to manual for exact specification)
Transfer Case Fluid
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification)
Differential Fluid
Front Rear Differential Fluid:
API GL-5, SAE 80W-90 or 85W-90 (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,745 mm (147.4 in)
Width:
Approx. 1,600 mm (63.0 in)
Height:
Approx. 1,695 mm (66.7 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight Min:
Approx. 1000 kg (2205 lbs)
Curb Weight Max:
Approx. 1150 kg (2535 lbs)
Gross Vehicle Weight Rating:
Approx. 1400 kg (3086 lbs)
Cargo
Cargo Volume Rear Seats Up:
Approx. 300-350 liters (10.6-12.4 cu ft)
Cargo Volume Rear Seats Down:
Approx. 700-800 liters (24.7-28.3 cu ft)
🛡️ Safety Features
Ratings
Crash Test Results:
No specific official ratings available for this generation from major bodies like NHTSA or Euro NCAP due to its market focus and era. Safety features were basic.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on higher trims or later models.
Traction Control:
Not typically available on this generation.
Passive Features
Airbags:
Driver airbag standard; Passenger airbag optional on some models.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
Body Structure:
Reinforced body structure for improved crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, 2-4 speakers.
Navigation:
Not available as factory standard for this generation. Aftermarket options possible.
Driver Assistance
Cruise Control:
Optional on some higher trim levels or specific markets.
Connectivity
Bluetooth:
Not available as factory standard.
Climate Control
Air Conditioning:
Manual climate control with air conditioning standard on most trims.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).
Oil Type:
10W-30 or 5W-30 viscosity grade, API SG or higher (refer to manual for precise specification and capacity).
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed (typically every 15,000-30,000 miles or 24,000-48,000 km).
Fuel Filter Replacement:
Inspect/replace at 30,000-60,000 miles (48,000-96,000 km) interval, refer to manual.
Service Intervals Ignition
Spark Plug Replacement:
Typically around 30,000 miles (48,000 km), consult manual for exact type and interval.
Service Intervals Timing
Timing Belt Chain Replacement:
H3-FE uses a timing belt, typically requiring replacement every 60,000-90,000 miles (96,000-144,000 km). K3-VE uses a timing chain, generally maintenance-free but requires inspection.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color and formulation.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for confirmation).
Known Issues
Common Wear Items:
Suspension bushings, exhaust system components, clutch wear (on manual transmissions), minor oil leaks from gaskets.
Electrical Quirks:
Occasional issues with power window regulators or central locking actuators.
Engine Performance:
While generally reliable, the H3-FE engine can be slightly underpowered. Ensuring proper maintenance of ignition and fuel systems is crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu has a long history of producing small, economical, and capable vehicles, including Kei cars and compact SUVs, with a strong reputation for reliability.
Model Evolution
First Generation Introduction:
The first generation Terios (J100) was introduced in 1997 as Daihatsu's entry into the compact SUV market, targeting a niche for affordable, capable off-roaders.
Generation J100 Update:
Minor styling updates and engine refinements occurred during its production run, including the introduction of the more powerful K3-VE engine.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Production Period:
First generation (J100 series) produced from 1997 to 2005 (with the J100 designation mainly for the earlier part).
🏆 Awards & Recognition
Recognitions
Awards Achieved:
No widely publicized awards or specific accolades for the J100 Terios. Its success was primarily driven by its affordability, compact size, and off-road capability in its segment.
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