Daihatsu Terios J102 J200 J210 J211 Series 2000-2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Chassis Codes: J102, J200, J210, J211 Generation Designation: First Generation (J100 Series) / Second Generation (J200 Series) Codes Platform Code: Daihatsu M-platform (shared with Toyota Duet/Passo) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals seeking an affordable, capable, and compact SUV for urban commuting and light off-roading. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (older generations), Honda CR-V (older generations), Nissan X-Trail (older generations) Key Features Vehicle Attributes: Compact dimensions, often available with 4WD, practicality, fuel efficiency (relative to larger SUVs) 📋 Manual Details Coverage Areas Regions Covered: Global (primarily Japan, Europe, Asia, Oceania) Page Count Estimated Page Count: Extensive (typical factory manuals exceed 1000 pages for full coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (assumed, common for international service manuals) Format Format: Digital Download PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual transmission (MT), Automatic transmission (AT), transfer case, drivetrain components (axles, driveshafts) Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Engine control module (ECM) diagnostics, body control module (BCM) diagnostics, lighting systems, audio systems, power accessories, starting and charging systems, wiring diagrams Body: Exterior body panels, interior trim, seating, HVAC system, safety restraint systems (SRS/Airbags), doors, windows, glass Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication Diagnostics: Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretation and resolution Repair: Component removal and installation, disassembly and assembly of major systems, bodywork repair, electrical component repair Specifications: Torque specifications for fasteners, clearances, alignment data, diagnostic specifications Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, detailed electrical troubleshooting, and body repair procedures. 📊 Manual Specifications File Format Compatibility: PDF readers (Adobe Acrobat, Foxit Reader, etc.) Print Quality Quality: High-resolution scans suitable for printing and digital viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code J102: K3-VE (1.3L, DOHC, 16-valve, inline-4) Engine Code J200 J210: 3SZ-VE (1.5L, DOHC, 16-valve, inline-4, VVTi) Performance J102 Horsepower Ps J102: Approx. 86-88 PS @ 6000 rpm Torque Nm J102: Approx. 120-123 Nm @ 3200 rpm Performance J200 J210 Horsepower Ps J200 J210: Approx. 109 PS @ 6000 rpm Torque Nm J200 J210: Approx. 141 Nm @ 4400 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating varies by region, typically 91+ RON) Engine Variations Diesel Option: Rare in most markets, but diesel engines were offered in select regions (e.g., 1.4L diesel for J102 in some Asian markets). 🔧 Transmission Standard Transmission Type J102: 5-speed Manual Transmission (MT) Transmission Type J200 J210: 5-speed Manual Transmission (MT) Optional Transmission Type J102: 4-speed Automatic Transmission (AT) Transmission Type J200 J210: 4-speed Automatic Transmission (AT) Features Drivetrain Options: Front-Wheel Drive (FWD) and Selectable 4-Wheel Drive (4WD) with Low Range (on some models) 📐 Dimensions Exterior J102 Length Mm J102: Approx. 3895 mm Width Mm J102: Approx. 1695 mm Height Mm J102: Approx. 1740 mm Exterior J200 J210 Length Mm J200 J210: Approx. 4000-4050 mm (depending on market/trim) Width Mm J200 J210: Approx. 1690-1700 mm Height Mm J200 J210: Approx. 1735-1745 mm Weights Curb Weight Kg: Approx. 1100-1300 kg (varies by model, engine, and drivetrain) Gross Vehicle Weight Rating Kg: Approx. 1500-1600 kg Towing Capacity Kg: Typically around 1000-1200 kg (check local regulations and specific model) Cargo Cargo Volume Liters: Approx. 300-350 L (with rear seats up, varies by generation) 🛡️ Safety Features Ratings Euro Ncap Rating: Varies by specific model year and test conducted. Early models may have had lower ratings than later ones. Consult specific crash test data. Active Features Braking System: Front ventilated discs, rear drums (common). ABS available on higher trims and later models. Traction Control: Optional on some later models. Passive Features Airbags: Driver and front passenger airbags standard on most models. Side airbags and curtain airbags available on higher trims and later generations. Seatbelts: Three-point seatbelts with pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, optional cassette player on early models. Speaker count and quality vary by trim. Navigation: Rarely offered from factory, usually aftermarket installations. Driver Assistance Cruise Control: Available on higher trims, particularly in later model years. Parking Sensors: Optional on some later models. Connectivity Bluetooth: Not typically factory-fitted on the majority of models within this year range. Aftermarket solutions are common. Comfort Features Power Windows Locks: Standard on most models, power mirrors on higher trims. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-10,000 km or 6-12 months (depending on oil type and driving conditions, refer to manual for specific intervals). Air...
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Engine control module (ECM) diagnostics, body control module (BCM) diagnostics, lighting systems, audio systems, power accessories, starting and charging systems, wiring diagrams
Body:
Exterior body panels, interior trim, seating, HVAC system, safety restraint systems (SRS/Airbags), doors, windows, glass
Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretation and resolution
Repair:
Component removal and installation, disassembly and assembly of major systems, bodywork repair, electrical component repair
Specifications:
Torque specifications for fasteners, clearances, alignment data, diagnostic specifications
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, detailed electrical troubleshooting, and body repair procedures.
📊 Manual Specifications
File Format
Compatibility:
PDF readers (Adobe Acrobat, Foxit Reader, etc.)
Print Quality
Quality:
High-resolution scans suitable for printing and digital viewing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code J102:
K3-VE (1.3L, DOHC, 16-valve, inline-4)
Engine Code J200 J210:
3SZ-VE (1.5L, DOHC, 16-valve, inline-4, VVTi)
Performance J102
Horsepower Ps J102:
Approx. 86-88 PS @ 6000 rpm
Torque Nm J102:
Approx. 120-123 Nm @ 3200 rpm
Performance J200 J210
Horsepower Ps J200 J210:
Approx. 109 PS @ 6000 rpm
Torque Nm J200 J210:
Approx. 141 Nm @ 4400 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating varies by region, typically 91+ RON)
Engine Variations
Diesel Option:
Rare in most markets, but diesel engines were offered in select regions (e.g., 1.4L diesel for J102 in some Asian markets).
🔧 Transmission
Standard
Transmission Type J102:
5-speed Manual Transmission (MT)
Transmission Type J200 J210:
5-speed Manual Transmission (MT)
Optional
Transmission Type J102:
4-speed Automatic Transmission (AT)
Transmission Type J200 J210:
4-speed Automatic Transmission (AT)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Selectable 4-Wheel Drive (4WD) with Low Range (on some models)
📐 Dimensions
Exterior J102
Length Mm J102:
Approx. 3895 mm
Width Mm J102:
Approx. 1695 mm
Height Mm J102:
Approx. 1740 mm
Exterior J200 J210
Length Mm J200 J210:
Approx. 4000-4050 mm (depending on market/trim)
Width Mm J200 J210:
Approx. 1690-1700 mm
Height Mm J200 J210:
Approx. 1735-1745 mm
Weights
Curb Weight Kg:
Approx. 1100-1300 kg (varies by model, engine, and drivetrain)
Gross Vehicle Weight Rating Kg:
Approx. 1500-1600 kg
Towing Capacity Kg:
Typically around 1000-1200 kg (check local regulations and specific model)
Cargo
Cargo Volume Liters:
Approx. 300-350 L (with rear seats up, varies by generation)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Varies by specific model year and test conducted. Early models may have had lower ratings than later ones. Consult specific crash test data.
Active Features
Braking System:
Front ventilated discs, rear drums (common). ABS available on higher trims and later models.
Traction Control:
Optional on some later models.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags and curtain airbags available on higher trims and later generations.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, optional cassette player on early models. Speaker count and quality vary by trim.
Navigation:
Rarely offered from factory, usually aftermarket installations.
Driver Assistance
Cruise Control:
Available on higher trims, particularly in later model years.
Parking Sensors:
Optional on some later models.
Connectivity
Bluetooth:
Not typically factory-fitted on the majority of models within this year range. Aftermarket solutions are common.
Comfort Features
Power Windows Locks:
Standard on most models, power mirrors on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months (depending on oil type and driving conditions, refer to manual for specific intervals).
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000-100,000 km for iridium-tipped plugs (refer to manual for specific type and interval).
Timing Belt Chain:
K3-VE and 3SZ-VE engines utilize timing chains, which are generally designed to last the life of the engine but require periodic inspection for noise and tensioner function. Check manual for specific guidance.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 5W-40 API SN/SM or higher. Check manual for exact specification and ILSAC rating.
Coolant Type:
Ethylene glycol-based, typically pink or red Asian-spec coolant. Check manual for specific type and mixture ratio (usually 50/50 with distilled water).
Transmission Fluid Atf:
Dexron III or equivalent for 4-speed AT. Check manual for specific Dexron specification or manufacturer-approved fluid.
Brake Fluid Type:
DOT 3 or DOT 4. Check manual for specific recommendation.
Known Issues
Common Wear Items:
Clutch wear (MT), suspension bushings, brake pads/rotors, exhaust system components due to age and environmental exposure.
Engine Minor Concerns:
Potential for oil leaks from seals (valve cover gasket, crank seals) on higher mileage units. Ignition coil pack issues can occur.
Electrical Minor Concerns:
Corrosion on electrical connectors, especially in humid climates. Window motor or regulator issues can arise.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on value and practicality. They are a subsidiary of Toyota.
Model Evolution
J102 Series:
Launched in 1998, this generation was a compact, body-on-frame SUV with a distinctive rugged appearance and off-road capability. Based on the M-platform.
J200 J210 Series:
Introduced around 2004/2005. This generation transitioned to a unibody construction, offering a more car-like ride and improved interior packaging. Retained the compact SUV form factor.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced under license or rebadged in other markets.
Production Years:
2000-2012 (covering the later part of the J100 series and the entirety of the J200 series as per the manual title).
🏆 Awards & Recognition
Recognitions
Specific Awards:
The Daihatsu Terios has often been recognized in its class for affordability, practicality, and surprising off-road capability for its size and segment, particularly in markets where it was popular. Specific automotive awards vary by region and year.
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