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Datsun 510 1979 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Datsun Model: 510 Year: 1979 Generation Chassis Code: A210 (for the 1979 model year, although the 510 generation spanned earlier chassis codes, the 1979 model year typically refers to the later iterations often grouped with the B310 platform evolution) Codes Engine Codes: L20A, L18 (primarily L20A for many export markets in this period, L18 was also common in earlier versions and some specific markets) 👋 Introduction Market Position Target Audience: Professional automotive technicians, DIY mechanics, Datsun 510 enthusiasts, and owners seeking detailed repair and maintenance information. Key Features Manual Benefits: Provides OEM-level diagnostic and repair data, enables cost savings on labor, offers comprehensive troubleshooting and overhaul procedures, includes critical wiring diagrams. Manual Utility Usage Scenarios: Routine maintenance, major repairs, engine rebuilding, transmission work, electrical system troubleshooting, bodywork adjustments, and general reference. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Diagnostics, Overhaul, Wiring Specificity: Highly specific to the 1979 Datsun 510 model, detailing variations across different body styles and engine options available for that year. Page Count Estimated Pages: Hundreds (typical for factory workshop manuals of this era) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, fuel system (carburetor and potentially early EFI), ignition system, exhaust system, engine diagnostics, overhaul procedures. Transmission: Manual transmission (4-speed and 5-speed), clutch system, automatic transmission (if applicable to the 1979 model year, less common but possible), transmission overhaul and repair. Drivetrain: Driveshaft, differential, rear axle assembly, wheel bearings. Suspension Steering: Front suspension (independent strut type), rear suspension (leaf springs or coil springs depending on body style and market), steering system, power steering (if equipped), wheel alignment specifications. Brakes: Front disc brakes, rear drum brakes, hydraulic system, parking brake, brake system repair and troubleshooting. Electrical: Full wiring diagrams, lighting system, starting system, charging system (alternator), ignition system, instrument cluster, gauges, accessories, fuse box layout, troubleshooting electrical faults. Body Chassis: Body panel removal and installation, interior trim, glass, doors, hood, trunk, chassis components, body repair basics, rust prevention, torque specifications for chassis components. Procedures Included Maintenance: Periodic maintenance schedules (oil changes, filter replacements, tune-ups), fluid level checks, lubrication points, tire rotation and pressure. Repair: Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component renewal, electrical component diagnostics. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues, symptom-based troubleshooting guides. Overhaul: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed specifications, tolerances, and repair procedures. Diagnostic Tools: The manual would cover the use of basic diagnostic tools and methods relevant to the era, such as multimeters, timing lights, and vacuum gauges. 📊 Manual Specifications File Format Supported Viewers: Adobe PDF Reader Print Quality Printability: Full Printable, allowing users to print specific sections or the entire manual. Zoom Functionality Viewing Features: Zoom IN/OUT functionality for detailed viewing of diagrams and text. File Compression Required Software: WinRAR (for unzipping the downloaded file) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Binding Type Physical Format Consideration: Although delivered digitally, the original manuals were typically bound (e.g., spiral-bound or perfect-bound) for workshop use. Paper Type Original Medium Description: Original manuals were printed on durable, often matte-finished paper to withstand shop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Performance Displacement: Approximately 1.8L (L18) to 2.0L (L20A), depending on specific market and trim. Horsepower Range: Typically in the range of 90-115 hp, depending on engine variant and emissions controls. Fuel System Carburetion: Primarily downdraft or side-draft carburetors (e.g., Hitachi, Mikuni). Some markets may have had early fuel injection, though less common for the 510 designation by 1979. Emissions Control: May include basic emissions control systems such as PCV (Positive Crankcase Ventilation) and air injection, with specifications for their function and maintenance. Ignition System Type: Distributor-based ignition system with points or early electronic ignition. 🔧 Transmission Standard Type: 4-speed manual transmission (floor shift) Optional Type: Optional 5-speed manual transmission, and a 3-speed automatic transmission was available on some models. Features Drive Layout: Rear-wheel drive (RWD) 📐 Dimensions Exterior Body Styles: Sedan (2-door, 4-door), Hardtop Coupe (2-door), Station Wagon (5-door). The 1979 model year primarily refers to the B310 generation which continued the '510' designation in some markets, or evolved from it. Weights Curb Weight: Varies by body style and configuration, generally between 2,100 - 2,600 lbs (approx. 950 - 1180 kg). 🛡️ Safety Features Passive Features Seat Belts: Lap and shoulder belts for front occupants, lap belts for rear occupants (standard for the era). Construction: Unitized body construction with crumple zones (basic...
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Datsun 510 1979 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Datsun
Model:
510
Year:
1979
Generation
Chassis Code:
A210 (for the 1979 model year, although the 510 generation spanned earlier chassis codes, the 1979 model year typically refers to the later iterations often grouped with the B310 platform evolution)
Codes
Engine Codes:
L20A, L18 (primarily L20A for many export markets in this period, L18 was also common in earlier versions and some specific markets)
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, DIY mechanics, Datsun 510 enthusiasts, and owners seeking detailed repair and maintenance information.
Key Features
Manual Benefits:
Provides OEM-level diagnostic and repair data, enables cost savings on labor, offers comprehensive troubleshooting and overhaul procedures, includes critical wiring diagrams.
Manual Utility
Usage Scenarios:
Routine maintenance, major repairs, engine rebuilding, transmission work, electrical system troubleshooting, bodywork adjustments, and general reference.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Diagnostics, Overhaul, Wiring
Specificity:
Highly specific to the 1979 Datsun 510 model, detailing variations across different body styles and engine options available for that year.
Page Count
Estimated Pages:
Hundreds (typical for factory workshop manuals of this era)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system (carburetor and potentially early EFI), ignition system, exhaust system, engine diagnostics, overhaul procedures.
Transmission:
Manual transmission (4-speed and 5-speed), clutch system, automatic transmission (if applicable to the 1979 model year, less common but possible), transmission overhaul and repair.
Drivetrain:
Driveshaft, differential, rear axle assembly, wheel bearings.
Suspension Steering:
Front suspension (independent strut type), rear suspension (leaf springs or coil springs depending on body style and market), steering system, power steering (if equipped), wheel alignment specifications.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, brake system repair and troubleshooting.
Electrical:
Full wiring diagrams, lighting system, starting system, charging system (alternator), ignition system, instrument cluster, gauges, accessories, fuse box layout, troubleshooting electrical faults.
Body Chassis:
Body panel removal and installation, interior trim, glass, doors, hood, trunk, chassis components, body repair basics, rust prevention, torque specifications for chassis components.
Procedures Included
Maintenance:
Periodic maintenance schedules (oil changes, filter replacements, tune-ups), fluid level checks, lubrication points, tire rotation and pressure.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component renewal, electrical component diagnostics.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues, symptom-based troubleshooting guides.
Overhaul:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed specifications, tolerances, and repair procedures.
Diagnostic Tools:
The manual would cover the use of basic diagnostic tools and methods relevant to the era, such as multimeters, timing lights, and vacuum gauges.
📊 Manual Specifications
File Format
Supported Viewers:
Adobe PDF Reader
Print Quality
Printability:
Full Printable, allowing users to print specific sections or the entire manual.
Zoom Functionality
Viewing Features:
Zoom IN/OUT functionality for detailed viewing of diagrams and text.
File Compression
Required Software:
WinRAR (for unzipping the downloaded file)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Binding Type
Physical Format Consideration:
Although delivered digitally, the original manuals were typically bound (e.g., spiral-bound or perfect-bound) for workshop use.
Paper Type
Original Medium Description:
Original manuals were printed on durable, often matte-finished paper to withstand shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Performance
Displacement:
Approximately 1.8L (L18) to 2.0L (L20A), depending on specific market and trim.
Horsepower Range:
Typically in the range of 90-115 hp, depending on engine variant and emissions controls.
Fuel System
Carburetion:
Primarily downdraft or side-draft carburetors (e.g., Hitachi, Mikuni). Some markets may have had early fuel injection, though less common for the 510 designation by 1979.
Emissions Control:
May include basic emissions control systems such as PCV (Positive Crankcase Ventilation) and air injection, with specifications for their function and maintenance.
Ignition
System Type:
Distributor-based ignition system with points or early electronic ignition.
🔧 Transmission
Standard
Type:
4-speed manual transmission (floor shift)
Optional
Type:
Optional 5-speed manual transmission, and a 3-speed automatic transmission was available on some models.
Features
Drive Layout:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Body Styles:
Sedan (2-door, 4-door), Hardtop Coupe (2-door), Station Wagon (5-door). The 1979 model year primarily refers to the B310 generation which continued the '510' designation in some markets, or evolved from it.
Weights
Curb Weight:
Varies by body style and configuration, generally between 2,100 - 2,600 lbs (approx. 950 - 1180 kg).
🛡️ Safety Features
Passive Features
Seat Belts:
Lap and shoulder belts for front occupants, lap belts for rear occupants (standard for the era).
Construction:
Unitized body construction with crumple zones (basic for the era).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single speaker. Aftermarket upgrades are common.
Driver Assistance
Features:
Limited by modern standards. Primarily focused on mechanical systems. Features like power steering might have been optional on some trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles (approx. 5,000 km) or 3-6 months, depending on driving conditions. Consult manual for precise intervals.
Tune Up:
Spark plug replacement, ignition timing adjustment, carburetor adjustment typically recommended at 12,000-15,000 mile intervals.
Fluid Specifications
Engine Oil:
API SF or SG service classification, SAE 10W-30 or 10W-40 recommended for most conditions. Consult manual for exact specifications and viscosity based on temperature.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water. Datsun Blue or equivalent coolant recommended. Consult manual for specific type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4 automotive brake fluid. Always use fresh fluid from a sealed container.
Transmission Fluid:
Manual: SAE 80W-90 gear oil. Automatic: Dexron II or equivalent ATF.
Clutch Fluid:
Typically uses brake fluid (DOT 3/4) for hydraulic clutch systems. Consult manual for specific type.
Gear Oil:
Differential typically requires SAE 90 gear oil (GL-5 specification often recommended for limited-slip differentials, but standard gear oil for open differentials).
Known Issues
Rust Corrosion:
Common issue in the lower body panels, wheel wells, and frame due to age and environmental exposure. Regular inspection and preventative treatment are crucial.
Carburetor Issues:
Carburetors can become gummed up with age, leading to rough idling, poor acceleration, or starting problems. Rebuilding or replacing the carburetor may be necessary.
Ignition System:
Points and condenser can wear out, affecting ignition timing and performance. Early electronic ignition systems can also develop faults.
Suspension Wear:
Bushings, ball joints, and shock absorbers can wear out, leading to loose steering, poor handling, and clunking noises.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun (Nissan's export brand) was known for reliable, affordable, and sporty vehicles, with the 510 being a celebrated model often compared to European sports sedans of its time.
Model Evolution
Fifth Generation:
The 1979 model year often falls under the B310 generation (Sunny/Pulsar), which had evolved from the original Datsun 510 (PL510) and subsequent models. The nomenclature can be complex as the '510' spirit carried through.
Chassis Evolution:
The 1979 model year can be linked to the B310 platform, which succeeded the A210 generation. While the '510' name was largely phased out in favor of 'Sunny' or 'Pulsar' in many markets by this time, the spirit and engineering lineage of the original 510 continued. The manual accurately targets this specific iteration of Datsun's compact offering.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
The Datsun 510 has a strong motorsport heritage, particularly in touring car racing (e.g., Trans-Am series), which contributed to its sporty image and popularity.
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