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Rover 45 1999 2000 2001 2002 2003 2004 2005 Service Repair Manual
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Basic Information Identification Make: Rover Model: 45 Generation Generation Name: First Generation (RG) Generation Years: 1999-2005 Codes Internal Platform Code: R60 (shared with Honda Civic EK) Introduction Market Position Segment:...
Type: Cars
Verkoper:
Sku: 427772
Labels:
400 Series
Rover
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| Basic Information | |
| Identification | |
| Make: | Rover |
| Model: | 45 |
| Generation | |
| Generation Name: | First Generation (RG) |
| Generation Years: | 1999-2005 |
| Codes | |
| Internal Platform Code: | R60 (shared with Honda Civic EK) |
| Introduction | |
| Market Position | |
| Segment: | Compact family car (often considered a C-segment vehicle) |
| Target Audience: | Families, individuals seeking practical and affordable transportation. |
| Competitive Analysis | |
| Key Competitors: | Ford Focus, Volkswagen Golf, Vauxhall Astra, Peugeot 306, Fiat Bravo, Nissan Almera. |
| Key Features | |
| Design Origin: | Based on the fourth-generation Honda Civic platform (Civic EK/EJ). |
| Body Styles: | Available as 3-door hatchback, 5-door hatchback, and 4-door saloon. |
| Powertrain Options: | Offered with a range of petrol engines (K-series) and a diesel engine (L-series). |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 1999, 2000, 2001, 2002, 2003, 2004, 2005 |
| Page Count | |
| Total Pages: | 396 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed procedures for K-Series (K1.4, K1.6, K1.8, K2.0), L-Series Diesel, and KV6 engines, including disassembly, assembly, inspection, and repair of cylinder head, block, pistons, crankshaft, camshafts, timing systems, and cooling system. |
| Engine Electrical: | Comprehensive diagnostic procedures, wiring diagrams for various engine control units (ECU), ignition system, fuel injection system, starter motor, alternator, and emissions control systems. |
| Transmission: | Repair and maintenance procedures for manual transmissions (PG1) and automatic transmissions (4HP20, PG-1 Automatic), including clutch, gear selection, torque converter, internal components, and fluid services. |
| Brakes: | Detailed information on hydraulic braking system, ABS (Anti-lock Braking System), brake fluid, master cylinder, brake boosters, calipers, pads, discs, and rear drum/disc brakes, including bleeding procedures and wear limits. |
| Steering: | Power steering system components, hydraulic pump, steering rack/box, steering column, and tie rod ends, including fluid checks, leak diagnosis, and alignment procedures. |
| Suspension: | Front and rear suspension components, including shock absorbers, struts, springs, control arms, bushings, anti-roll bars, and wheel bearings. Includes procedures for alignment and component replacement. |
| Electrical Systems: | Complete coverage of lighting systems (headlights, taillights, interior), power windows, central locking, wipers, horn, HVAC blower, instrument cluster, fuses, relays, and battery systems. Includes detailed wiring schematics. |
| Body And Chassis: | Body panel removal and installation, door mechanisms, hood, trunk, bumpers, interior trim, glass replacement, and chassis component repairs. |
| HVAC: | Air conditioning system operation, refrigerant handling, compressor, condenser, evaporator, blower motor, control panel, and heater core, including diagnostic and repair procedures. |
| Fuel System: | Fuel tank, fuel pump, fuel filter, fuel injectors, fuel rail pressure, and evaporative emissions control (EVAP) system. Includes pressure testing and component diagnosis. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, and belt inspections. |
| Troubleshooting: | Systematic diagnostic flowcharts and common problem identification for engine performance, electrical faults, braking issues, and HVAC malfunctions. |
| Repair: | Step-by-step repair instructions for all major vehicle components, including engine rebuilds, transmission overhauls, brake caliper replacement, and suspension strut renewal. |
| Installation: | Instructions for installing new or replacement parts, including sensors, actuators, body panels, and interior components. |
| Disassembly Assembly: | Detailed guidance on the safe and correct removal and reinstallation of vehicle parts and sub-assemblies. |
| Adjustments: | Procedures for adjusting various systems, such as idle speed, parking brake, clutch pedal, and wheel alignment. |
| Technical Depth | |
| Depth Level: | Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures and torque specifications. |
| Illustrations: | Extensive use of detailed illustrations, exploded diagrams, photographs, and schematics to guide the user through procedures. |
| Special Tools: | References specific Rover special service tools required for certain repair and adjustment operations, often with accompanying diagrams showing tool usage. |
| Service Data: | Includes critical service data such as tightening torques, wear limits, fluid capacities, and diagnostic parameters. |
| Manual Specifications | |
| File Format | |
| Readability: | High-resolution PDF for clear viewing and text recognition. |
| Print Quality | |
| Printability: | Fully printable, allowing users to print specific sections or the entire manual. |
| Binding Type | |
| Binding: | N/A (Digital PDF - Instant Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital PDF - Printable) |
| Software Requirement | |
| Reader Software: | Adobe Reader (or compatible PDF viewer) |
| Compatibility | |
| Operating Systems: | Windows, macOS, Linux OS |
| Engine Specifications | |
| Primary Engine | |
| Engine Family: | Rover K-Series |
| Common Displacements: | 1.4L (1396cc), 1.6L (1588cc), 1.8L (1796cc), 2.0L (1994cc) |
| Diesel Option: | 2.0L L-Series Diesel (typically naturally aspirated or turbocharged) |
| Performance | |
| Horsepower Range: | Approximately 75 hp (1.4L Diesel) to 160 hp (2.0L VVC K-Series). |
| Torque Range: | Varies significantly by engine, e.g., ~120 Nm for 1.4L petrol to ~185 Nm for 1.8L petrol. |
| Fuel System | |
| Injection Type: | Multi-point Fuel Injection (MPI) for petrol engines. |
| Emission Control: | Catalytic converter, EGR (Exhaust Gas Recirculation) on some models, On-Board Diagnostics (OBD-II). |
| Engine Cooling | |
| Cooling System Type: | Pressurized liquid cooling system with thermostat and electric fan. |
| Engine Timing | |
| Timing Drive: | Timing belt (K-Series engines), Timing chain (L-Series Diesel engines). |
| Transmission | |
| Standard | |
| Manual Transmission: | Typically a 5-speed manual transmission (e.g., PG1). |
| Optional | |
| Automatic Transmission: | Optional 4-speed automatic transmission (e.g., 4HP20 from ZF or JATCO variants). |
| Features | |
| Clutch Type: | Hydraulically operated single dry plate clutch for manual transmissions. |
| Fluid Specification | |
| Manual Transmission Fluid: | API GL-4, SAE 75W/90 or 80W/90 gear oil (refer to specific manual for exact type and capacity). |
| Automatic Transmission Fluid: | Typically ATF Dexron III or equivalent (refer to specific manual for exact type and capacity). |
| Dimensions | |
| Exterior | |
| Length: | Approx. 4175 mm (Hatchback) / 4375 mm (Saloon). |
| Width: | Approx. 1700 mm. |
| Height: | Approx. 1415 mm. |
| Weights | |
| Curb Weight: | Approx. 1150 kg - 1350 kg depending on engine and body style. |
| Gross Vehicle Weight: | Varies by model, typically around 1700 kg. |
| Safety Features | |
| Ratings | |
| Euro Ncap Score: | 3 stars (early models) for occupant protection. |
| Active Features | |
| ABS: | Optional Anti-lock Braking System (ABS) on many models. |
| Traction Control: | Rarely available, typically on higher performance variants. |
| Passive Features | |
| Airbags: | Driver and front passenger airbags standard on most models. Side airbags optional on some variants. |
| Seatbelts: | Pre-tensioning front seatbelts. |
| Body Structure: | Designed with crumple zones for impact absorption. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted radio/cassette or CD player, often with steering wheel controls on higher trims. |
| Display: | Simple LCD display for radio and clock functions. |
| Driver Assistance | |
| Cruise Control: | Optional on some higher specification models. |
| Connectivity | |
| Auxiliary Inputs: | Rarely fitted as standard, aftermarket upgrades common. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine type). |
| Timing Belt Replacement: | Recommended every 60,000-80,000 miles or 5 years for K-Series engines (critical service). |
| Spark Plug Replacement: | 100,000 miles for iridium plugs, 60,000 miles for standard plugs (K-Series engines). |
| Fluid Specifications | |
| Engine Oil Specification: | API SJ/SL, ACEA A2/A3, SAE 10W/40 or 5W/30 (refer to manual for specific engine and temperature range). |
| Coolant Specification: | Ethylene glycol based antifreeze, typically a long-life silicate-free formulation (e.g., Rover 'Longlife' coolant or equivalent). |
| Brake Fluid Specification: | DOT 4. |
| Known Issues | |
| Head Gasket Failure: | Infamous issue on certain K-Series engines, particularly early versions or those not maintained correctly. The manual will detail diagnostic and repair procedures for this. |
| Rust And Corrosion: | Common on older vehicles, especially wheel arches, sills, and boot floor. Manual covers body repairs. |
| Thermostat Failure: | Can lead to engine overheating on K-Series engines. Manual provides replacement procedures. |
| Diesel Engine Glow Plugs: | Potential issues with glow plugs and the glow plug relay on L-Series diesel engines, affecting starting in cold weather. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer History: | Rover was a British automotive marque with a long history dating back to 1904, known for its executive and family cars. |
| Model Evolution | |
| Predecessor: | Rover 400 Series (RT). |
| Platform Sharing: | Developed in partnership with Honda, sharing significant components and design elements with the Honda Civic EK platform, which contributed to improved reliability and quality compared to previous Rover models. |
| Production | |
| Production Period: | 1999-2005 |
| Manufacturing Location: | Longbridge, Birmingham, United Kingdom. |
| Brand Context: | Produced during the period when Rover was part of the BMW Group. |
| Awards & Recognition | |
| Recognitions | |
| Model Awards: | The Rover 45 was generally seen as a competent but somewhat dated competitor in its segment, often praised for its ride comfort but criticized for its aging platform and interior design compared to newer rivals. |
| Ratings | |
| Reliability Reputation: | Mixed. While the Honda-derived platform offered improvements, known issues like head gasket failure impacted its reputation. Regular maintenance and adherence to service schedules are crucial. |
| Certifications | |
| Manufacturing Standards: | Produced under BMW's ownership, implying adherence to German manufacturing standards during that period. |