🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1996 Product Type: Repair Service Manual 👋 Introduction Market Position Target Audience: Primarily professional automotive technicians, but also advanced DIY enthusiasts seeking in-depth repair information. Competitive Analysis Value Proposition: Provides factory-level accuracy and detail crucial for accurate diagnostics and repairs, outperforming generic repair guides. Key Features Detail Level: Exhaustive technical data, including torque specifications, clearances, diagnostic flowcharts, and wiring diagrams. Usability: Organized into logical sections for easy navigation and quick access to specific repair procedures or information. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All gasoline engines, including 2.4L DOHC and 3.0L SOHC V6, with detailed diagnostic procedures, component removal and installation, and specifications. Transmission: Automatic Transmissions (e.g., A604, A670) and Manual Transmissions, covering operation, overhaul, troubleshooting, and fluid specifications. Brakes: Front Disc Brakes (with or without ABS), Rear Drum Brakes, parking brake system, hydraulic system, bleeding procedures, and component specifications. Suspension: Front MacPherson strut suspension, rear torsion beam axle, shock absorbers, springs, bushings, wheel alignment specifications, and troubleshooting. Steering: Power Rack and Pinion steering system, hydraulic pump, steering column, tie rod ends, and troubleshooting. Electrical: Complete wiring diagrams, fuse box locations, component testing, charging system (alternator, battery), starting system, ignition system, lighting, and accessories. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component testing (compressor, condenser, evaporator), and troubleshooting. Body: Body panel removal and installation, door mechanisms, glass, bumpers, interior trim, and corrosion prevention. Safety Systems: Seat belts, airbags (SRS) system (though likely basic coverage for this era), and lighting. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspections. Troubleshooting: Extensive diagnostic flowcharts and symptom-based troubleshooting guides for engine, transmission, electrical, and other systems. Repair: Step-by-step instructions for component removal, repair, and reinstallation for major vehicle systems. Overhaul: Detailed procedures for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Diagnostics: Diagnostic trouble codes (DTCs) interpretation (OBDI/OBDII depending on specific engine control module), sensor testing, and actuator testing. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced engine and transmission overhauls, including detailed electrical schematics. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing for quick finding of specific topics. Print Quality: Assumed to be high-resolution, suitable for printing all pages for workshop use. Page Count: Estimated 1000-2000 pages (typical for a comprehensive factory-level service manual of this era). Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Completeness Coverage: Complete factory service manual, designed for professional technicians, offering exhaustive information. ⚙️ Engine Specifications Primary Engine Engine 1 Type: 2.4L DOHC Inline 4-Cylinder (Engine Code: EDZ) Engine 1 Displacement: 2378 cc Engine 1 Bore X Stroke: 90.0 mm x 93.0 mm Engine 1 Compression Ratio: 9.5:1 Engine 1 Horsepower: Approx. 150 hp @ 5600 RPM Engine 1 Torque: Approx. 160 lb-ft @ 3200 RPM Engine 1 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Ignition System: Distributorless Ignition System (DIS) with coil packs. Optional Engine Engine 2 Type: 3.0L SOHC V6 (Chrysler EGH / Mitsubishi 6G72) Engine 2 Displacement: 2972 cc Engine 2 Bore X Stroke: 91.1 mm x 76.0 mm Engine 2 Compression Ratio: 8.9:1 Engine 2 Horsepower: Approx. 162 hp @ 4750 RPM Engine 2 Torque: Approx. 170 lb-ft @ 3750 RPM Engine 2 Fuel System: Multi-Port Fuel Injection (MPI) Engine 2 Ignition System: Distributor ignition system. 🔧 Transmission Standard Type 1: 4-speed Automatic Transaxle (A604, electronically controlled) Optional Type 2: 4-speed Automatic Transaxle (A670, heavier duty for V6 models) Type 3: 3-speed Automatic Transaxle (less common in '96 models, but possible). Features Fluid Type: ATF+3 (Mopar designation), equivalent to Dexron-III/Mercon compatible fluid. Fluid Capacity: Approximately 7-9 quarts (dry fill), consult manual for specific fill procedure. 📐 Dimensions Exterior Wheelbase: 112.2 inches (2850 mm) Length: 181.1 inches (4600 mm) Width: 72.0 inches (1829 mm) Height: 68.5 inches (1740 mm) Front Track: 60.4 inches (1534 mm) Rear Track: 60.5 inches (1537 mm) Weights Curb Weight: Approx. 3500-3900 lbs (depending on engine and configuration). Gross Vehicle Weight Rating: Approx. 5300 lbs Cargo Cargo Volume Max: Over 150 cubic feet (with rear seats removed). 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4 Stars (1996 model year testing if available, generally good for the era). NHTSA Frontal Passenger: 4 Stars (1996 model year testing if available). Active Features ABS: Optional Anti-lock Braking System (ABS) on front wheels, potentially all four depending on configuration. Passive Features Airbags: Driver-side airbag standard, passenger airbag optional on some trims. Seatbelts: Three-point front seat belts, rear seat belts. Child seat anchor points (LATCH system not standard in this era). 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette tape player, optional...