🏷️ Basic Information Identification Make: Dodge Model: Caravan Product Name: Dodge Caravan 2001-2007 Service Repair Manual Generation Generation Code: RS Codes Platform Code: NS (facelifted) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, tradespeople, anyone needing versatile cargo and passenger capacity. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Venture/Uplander. Key Features Versatility: Flexible seating arrangements (Stow 'n Go on later models), ample cargo space. Engine Options: Reliable V6 engine options providing good balance of power and efficiency. Practicality: Designed for everyday family use, commuting, and hauling. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Trim Levels Covered: All trim levels including SE, SXT, ES, and specific regional variants. Page Count Estimated Page Count: Thousands (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, diagnostics, rebuild procedures for all gasoline engines. Engine Performance: Fuel injection system, ignition system, emission control systems, turbocharging (if applicable). Transmission Automatic: Detailed repair and overhaul procedures for automatic transmissions (e.g., 41TE, 42LE). Transmission Manual: Repair and overhaul for manual transmission variants (less common in this generation). Drivetrain: Front-wheel drive axle shafts, differentials, universal joints. Suspension: Front and rear suspension systems, components, alignment specifications, and troubleshooting. Steering: Power steering system, steering gear, tie rods, steering column. Brakes: Hydraulic brake system, anti-lock braking system (ABS), parking brake, disc and drum brake component replacement. Electrical System: Full wiring diagrams, component locations, fuse box layouts, charging system, starting system. Body Interior: Body panel removal and installation, interior trim, seating systems, power sliding doors, liftgate. Body Exterior: Body panel repair, bumper systems, glass replacement, exterior trim. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, and component replacement. Climate Control: Automatic climate control systems (if equipped). Safety Restraint System: Airbag system diagnosis and service, seatbelt mechanisms. Infotainment Audio: Radio, speaker systems, entertainment options. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component replacement and repair. Diagnostic Procedures: OBD-II diagnostics, specific sensor testing, system checks. Rebuilding Procedures: Engine and transmission rebuild procedures with specifications. Specifications Data: Torque values, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Diagnostic Capabilities: Advanced diagnostic procedures and information for all major systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within PDF for quick information retrieval. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.3L V6 (EGA) Displacement 1: 3301 cc (201.5 ci) Horsepower 1: 180 hp @ 5000 rpm (approx.) Torque 1: 205 lb-ft @ 3600 rpm (approx.) Secondary Engine Engine Code 2: 3.8L V6 (L32, L67) Displacement 2: 3778 cc (230.5 ci) Horsepower 2: 190-215 hp @ 5000 rpm (approx., varies by supercharged/non-supercharged) Torque 2: 230-270 lb-ft @ 3200 rpm (approx., varies by supercharged/non-supercharged) Fuel System Induction Type: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 4-speed Automatic Transaxle (e.g., 41TE/42LE) Optional Type: N/A (Automatic was standard for this generation) Features Driver Selectable Modes: Some models may feature a 'Winter' or 'Performance' mode. Fluid Specifications Fluid Type: ATF+4 (Chrysler Mopar) Fluid Capacity Capacity: Approx. 4.0 - 5.0 quarts (9.5 L) for a fluid change. 📐 Dimensions Exterior Length: Approx. 193.7 inches (4920 mm) Width: Approx. 76.0 inches (1930 mm) Height: Approx. 67.7 inches (1720 mm) Wheelbase: Approx. 113.0 inches (2870 mm) Interior Seating Capacity: 7 or 8 passengers (depending on configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 27.3 cu ft (861 L) Cargo Volume With 3Rd Row Folded: Approx. 83.7 cu ft (2370 L) Cargo Volume With 2Nd And 3Rd Rows Folded: Approx. 141.1 cu ft (4000 L) Weights Curb Weight: Approx. 3800 - 4200 lbs (1724 - 1905 kg) Gross Vehicle Weight Rating: Approx. 5700 - 6000 lbs (2585 - 2722 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4 Stars (2001-2007 models, generally) NHTSA Front Crash Test Passenger: 4 Stars (2001-2007 models, generally) IIHS Front Offset Score: Acceptable to Good (varies by year, with improvements over time) Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Front airbags for driver and passenger. Optional side airbags available on some trims. Seat Belts: Three-point seat belts for all seating positions. Child Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD players, some with cassette. Premium Infinity sound systems available on...
Comprehensive, covering basic maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Advanced diagnostic procedures and information for all major systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within PDF for quick information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.3L V6 (EGA)
Displacement 1:
3301 cc (201.5 ci)
Horsepower 1:
180 hp @ 5000 rpm (approx.)
Torque 1:
205 lb-ft @ 3600 rpm (approx.)
Secondary Engine
Engine Code 2:
3.8L V6 (L32, L67)
Displacement 2:
3778 cc (230.5 ci)
Horsepower 2:
190-215 hp @ 5000 rpm (approx., varies by supercharged/non-supercharged)
Torque 2:
230-270 lb-ft @ 3200 rpm (approx., varies by supercharged/non-supercharged)
Fuel System
Induction Type:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
4-speed Automatic Transaxle (e.g., 41TE/42LE)
Optional
Type:
N/A (Automatic was standard for this generation)
Features
Driver Selectable Modes:
Some models may feature a 'Winter' or 'Performance' mode.
Fluid Specifications
Fluid Type:
ATF+4 (Chrysler Mopar)
Fluid Capacity
Capacity:
Approx. 4.0 - 5.0 quarts (9.5 L) for a fluid change.
📐 Dimensions
Exterior
Length:
Approx. 193.7 inches (4920 mm)
Width:
Approx. 76.0 inches (1930 mm)
Height:
Approx. 67.7 inches (1720 mm)
Wheelbase:
Approx. 113.0 inches (2870 mm)
Interior
Seating Capacity:
7 or 8 passengers (depending on configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 27.3 cu ft (861 L)
Cargo Volume With 3Rd Row Folded:
Approx. 83.7 cu ft (2370 L)
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 141.1 cu ft (4000 L)
Weights
Curb Weight:
Approx. 3800 - 4200 lbs (1724 - 1905 kg)
Gross Vehicle Weight Rating:
Approx. 5700 - 6000 lbs (2585 - 2722 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4 Stars (2001-2007 models, generally)
NHTSA Front Crash Test Passenger:
4 Stars (2001-2007 models, generally)
IIHS Front Offset Score:
Acceptable to Good (varies by year, with improvements over time)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags:
Front airbags for driver and passenger. Optional side airbags available on some trims.
Seat Belts:
Three-point seat belts for all seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD players, some with cassette. Premium Infinity sound systems available on higher trims.
Rear Entertainment:
Optional rear-seat video entertainment system (RES) with DVD player in later years.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors on some models.
Connectivity
Oem Bluetooth:
Not typically available from the factory for this generation.
Oem Navigation:
Rarely available, if at all, for this generation of Caravan.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement:
30,000-100,000 miles (48,000-160,000 km) depending on spark plug type (conventional vs. platinum/iridium).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or as specified by the manual, especially for heavy use.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API Certified (check manual for exact specification and viscosity grade depending on temperature).
Coolant Type:
Chrysler Type MS-9769 (Orange Long-Life).
Brake Fluid Type:
DOT 3.
Known Issues
Transmission Hard Shifting:
Common on some automatic transmissions; often related to solenoid pack, valve body, or fluid condition.
Rear Heat Exchanger Leaks:
Can cause coolant leaks into the cabin or a sweet smell. Requires replacement of the heater core.
Power Sliding Door Motors:
Motors can fail or experience electrical issues, affecting door operation.
Ignition Coil Failure:
Can lead to misfires and rough running, often a concern on V6 engines.
Suspension Components:
Wear on ball joints, tie rod ends, and control arm bushings due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler (now Stellantis), has a long history in American automotive manufacturing.
Model Evolution
Generation Introduction:
The Dodge Caravan (and its Plymouth Voyager/Chrysler Town & Country siblings) revolutionized the minivan segment in the mid-1980s.
Generation 2001 2007:
This period represents the third generation (RS) of the Dodge Caravan, which received significant updates and facelifts.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada and St. Louis, Missouri, USA.
Model End Of Life:
The Caravan continued production beyond 2007, but this manual specifically covers the 2001-2007 model years.
🏆 Awards & Recognition
Recognitions
Ward Best Engines:
The 3.8L V6 engine variant has received recognition in the past for its smooth power delivery.
Consumer Reports Ratings:
Ratings varied throughout the production years, with some years showing better reliability scores than others. The manual provides insights into common issues.
Certifications
Safety Certifications:
Compliant with all federal motor vehicle safety standards (FMVSS) for its production years.
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