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Dodge Caravan 1996 All Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1996 Engine Options: 2.4L I4, 3.0L V6, 3.3L V6 Codes Platform Code: NS (Second Generation) 👋 Introduction Market Position Segment: Compact Minivan Era Description: Pioneered the minivan segment, offering unprecedented practicality and family-hauling capability. Competitive Analysis Key Competitors: Ford Aerostar, Chevrolet Lumina APV, Toyota Previa, Honda Odyssey (early models) Key Features Practicality: Spacious interior, flexible seating configurations, sliding rear doors (introduced by Chrysler Corporation's minivans). Powertrain Options: Offered a range of efficient and capable engine options to suit various needs. 📋 Manual Details Coverage Areas Primary Coverage: All Dodge Caravan models Specific Trim Levels: SE, LE, ES Page Count Estimated Pages: Over 1500 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling Fuel System: Fuel tank, pump, lines, injectors, pressure regulator, throttle body, EFI system Ignition System: Spark plugs, coils, distributors (if applicable), ignition control module, timing Transmission Manual: Clutch, gearbox, internal components, linkages, fluid service Transmission Automatic: Torque converter, valve body, planetary gears, electronic controls, fluid service Drivetrain: Front wheel drive axle shafts, CV joints, differential Brakes: Front and rear brake systems, calipers, pads, rotors, lines, master cylinder, ABS system Steering: Power steering pump, rack and pinion, steering column, linkages Suspension: Front suspension (struts, control arms, ball joints), rear suspension (axle, shocks, springs), alignment Electrical System: Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hinges, latches, interior trim, glass, bumpers Heating Ventilation Air Conditioning: HVAC system components, blower motor, heater core, A/C compressor, refrigerant system Exhaust System: Exhaust manifolds, pipes, catalytic converter, mufflers Body Control Modules: Power windows, power locks, remote entry, interior lighting controls Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation Component Removal Installation: Step-by-step instructions for removing and installing virtually all major and minor components Adjustment Procedures: Brake adjustments, clutch adjustments, parking brake adjustments, alignment procedures Rebuild Procedures: Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies Wiring Diagrams: Complete and detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L (2429cc) DOHC Inline-4 (DOHC) Engine 1 Hp: Approx. 150 hp @ 5200 rpm Engine 1 Torque: Approx. 170 lb-ft @ 4000 rpm Engine 2 Engine 2: 3.0L (2972cc) SOHC V6 (Mitsubishi Engine) Engine 2 Hp Engine 2 Hp: Approx. 142 hp @ 4800 rpm Engine 2 Torque Engine 2 Torque: Approx. 174 lb-ft @ 3600 rpm Engine 3 Engine 3: 3.3L (3301cc) OHV V6 (Chrysler) Engine 3 Hp Engine 3 Hp: Approx. 162 hp @ 4800 rpm Engine 3 Torque Engine 3 Torque: Approx. 190 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (Select models/engines) Optional Transmission Type Optional: 3-Speed Automatic (Older versions/base models) Features Overdrive: Available on 4-speed automatic transmissions 📐 Dimensions Exterior Wheelbase: Approx. 112.1 inches Length: Approx. 177.4 inches Width: Approx. 72.1 inches Height: Approx. 67.8 inches Cargo Cargo Volume: Varies by seating configuration, but substantial for its class. Weights Curb Weight: Approx. 3,400 - 3,800 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 3-star or 4-star (based on era standards) Active Features ABS: Anti-lock Braking System (ABS) available on select trims. Passive Features Airbags: Driver and passenger airbags standard. Seatbelts: Three-point seatbelts for all seating positions. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Standard on most trims. Connectivity Remote Keyless Entry: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics). Transmission Fluid Change: Every 30,000 - 60,000 miles (refer to manual for exact interval and fluid type). Coolant Change: Every 30,000 - 60,000 miles or 2-4 years. Spark Plug Replacement: Approx. 60,000 - 100,000 miles (depending on plug type). Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (check dipstick and manual for precise grade). Automatic Transmission Fluid: ATF+3 or ATF+4 ( Chrysler spec fluids) Coolant Type: Ethylene Glycol based coolant (Chrysler specific coolant recommended) Power Steering Fluid: Chrysler power steering fluid or Dexron...
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Sku: 516175
Collecties: ALL Dodge

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Dodge Caravan 1996 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
1996
Engine Options:
2.4L I4, 3.0L V6, 3.3L V6
Codes
Platform Code:
NS (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Minivan
Era Description:
Pioneered the minivan segment, offering unprecedented practicality and family-hauling capability.
Competitive Analysis
Key Competitors:
Ford Aerostar, Chevrolet Lumina APV, Toyota Previa, Honda Odyssey (early models)
Key Features
Practicality:
Spacious interior, flexible seating configurations, sliding rear doors (introduced by Chrysler Corporation's minivans).
Powertrain Options:
Offered a range of efficient and capable engine options to suit various needs.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Dodge Caravan models
Specific Trim Levels:
SE, LE, ES
Page Count
Estimated Pages:
Over 1500
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling
Fuel System:
Fuel tank, pump, lines, injectors, pressure regulator, throttle body, EFI system
Ignition System:
Spark plugs, coils, distributors (if applicable), ignition control module, timing
Transmission Manual:
Clutch, gearbox, internal components, linkages, fluid service
Transmission Automatic:
Torque converter, valve body, planetary gears, electronic controls, fluid service
Drivetrain:
Front wheel drive axle shafts, CV joints, differential
Brakes:
Front and rear brake systems, calipers, pads, rotors, lines, master cylinder, ABS system
Steering:
Power steering pump, rack and pinion, steering column, linkages
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (axle, shocks, springs), alignment
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hinges, latches, interior trim, glass, bumpers
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, heater core, A/C compressor, refrigerant system
Exhaust System:
Exhaust manifolds, pipes, catalytic converter, mufflers
Body Control Modules:
Power windows, power locks, remote entry, interior lighting controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation
Component Removal Installation:
Step-by-step instructions for removing and installing virtually all major and minor components
Adjustment Procedures:
Brake adjustments, clutch adjustments, parking brake adjustments, alignment procedures
Rebuild Procedures:
Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies
Wiring Diagrams:
Complete and detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L (2429cc) DOHC Inline-4 (DOHC)
Engine 1 Hp:
Approx. 150 hp @ 5200 rpm
Engine 1 Torque:
Approx. 170 lb-ft @ 4000 rpm
Engine 2
Engine 2:
3.0L (2972cc) SOHC V6 (Mitsubishi Engine)
Engine 2 Hp
Engine 2 Hp:
Approx. 142 hp @ 4800 rpm
Engine 2 Torque
Engine 2 Torque:
Approx. 174 lb-ft @ 3600 rpm
Engine 3
Engine 3:
3.3L (3301cc) OHV V6 (Chrysler)
Engine 3 Hp
Engine 3 Hp:
Approx. 162 hp @ 4800 rpm
Engine 3 Torque
Engine 3 Torque:
Approx. 190 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (Select models/engines)
Optional
Transmission Type Optional:
3-Speed Automatic (Older versions/base models)
Features
Overdrive:
Available on 4-speed automatic transmissions
📐 Dimensions
Exterior
Wheelbase:
Approx. 112.1 inches
Length:
Approx. 177.4 inches
Width:
Approx. 72.1 inches
Height:
Approx. 67.8 inches
Cargo
Cargo Volume:
Varies by seating configuration, but substantial for its class.
Weights
Curb Weight:
Approx. 3,400 - 3,800 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 3-star or 4-star (based on era standards)
Active Features
ABS:
Anti-lock Braking System (ABS) available on select trims.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seatbelts:
Three-point seatbelts for all seating positions.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Remote Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (refer to manual for exact interval and fluid type).
Coolant Change:
Every 30,000 - 60,000 miles or 2-4 years.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check dipstick and manual for precise grade).
Automatic Transmission Fluid:
ATF+3 or ATF+4 ( Chrysler spec fluids)
Coolant Type:
Ethylene Glycol based coolant (Chrysler specific coolant recommended)
Power Steering Fluid:
Chrysler power steering fluid or Dexron II/III
Known Issues
Common Problems 1:
Transmission issues (hard shifting, slipping), especially in older models with the 3-speed automatic.
Common Problems 2:
Minor oil leaks from valve cover or oil pan gaskets.
Common Problems 3:
Rust issues on rocker panels, wheel wells, and door bottoms.
Common Problems 4:
Power window and lock actuator failures.
Common Problems 5:
A/C system leaks or compressor failures.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler Corporation, has a long history of producing durable and practical vehicles.
Model Evolution
Generation:
This 1996 model falls into the second generation (NS platform, 1996-2000).
Key Changes For 1996:
Complete redesign from the previous generation, featuring smoother styling, improved aerodynamics, and updated powertrains.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific awards for the 1996 model might be limited, the Caravan line generally received accolades for practicality and value in its segment.
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