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DODGE CARAVAN Year 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors 2002: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Chrysler Town & Country Key Features Vehicle Strengths: Spacious interior, flexible seating, value for money 📋 Manual Details Coverage Areas Full Vehicle Coverage: Yes Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Full Engine Mechanical, Lubrication, Cooling, Fuel, Ignition, Exhaust Transmission: Automatic Transmission (AT) and Manual Transmission (MT) (if applicable) Drivetrain: Front Wheel Drive (FWD) system, Axles, Differentials Brakes: Hydraulic System, Disc/Drum Brakes, Parking Brake, ABS (Anti-lock Braking System) Steering: Power Steering System, Steering Column, Steering Gear Suspension: Front and Rear Suspension components, Shock Absorbers, Struts, Springs Electrical: Battery, Starting System, Charging System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams Body: Body panels, Doors, Hood, Liftgate, Bumpers, Interior trim, Glass, Seats HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Restraints: Airbag system, Seat belts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom analysis Repair: Step-by-step repair procedures for all major systems Disassembly: Detailed instructions for component removal Installation: Detailed instructions for component reassembly and installation Wiring Diagrams: Comprehensive electrical schematics Technical Depth Depth: Comprehensive (from basic maintenance to major component overhaul and diagnostics) 📊 Manual Specifications File Format Digital Format Type: PDF (Portable Document Format) Print Quality Digital Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding Type If Physical: N/A (Digital) Paper Type Paper Type If Physical: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: EGA (3.3L V6 OHV) Engine Displacement Liters: 3.3 Engine Configuration: V6 Valve Train: Overhead Valve (OHV) Performance Horsepower Approx: 180 hp @ 5000 rpm Torque Approx: 205 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fluid Specifications Engine Oil Type: SAE 5W-30 (API certified) Engine Oil Capacity Liters: 4.7 Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) - Pink 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (41TE) Optional Transmission Type Optional: N/A for 2002 US Market Features Transmission Features: Electronically controlled, lock-up torque converter Fluid Specifications Automatic Transmission Fluid Type: ATF+4 (MS-9602) Automatic Transmission Fluid Capacity Liters: 4.0 (dry fill) 📐 Dimensions Exterior Wheelbase Inches: 112.1 Length Inches: 187.2 Width Inches: 72.1 Height Inches: 68.3 Weights Curb Weight Lbs Approx: 4200-4500 Gross Vehicle Weight Rating Gvwr Lbs Approx: 5600 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: Good NHTSA Front Crash Test Passenger: Good NHTSA Side Impact Front Passenger: N/A (No side impact ratings typically for this era of this vehicle) Active Features ABS: Standard Passive Features Airbags Front: Standard Driver and Passenger Seat Belts: All seating positions 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, cassette player (optional), premium sound systems available Driver Assistance Cruise Control: Standard Connectivity Power Outlets: 12V accessory power outlets 🔧 Maintenance Service Intervals Oil Change Interval Miles: 7,500 miles (or 6 months), whichever comes first (under normal driving conditions) Air Filter Replacement Interval Miles: 30,000 miles Spark Plug Replacement Interval Miles: 100,000 miles (platinum-tipped) Transmission Fluid Change Interval Miles: 60,000 - 100,000 miles (depending on severity of use) Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF+4 (MS-9602) Known Issues Common Problem 1: Transmission issues (especially slipping or delayed engagement) Common Problem 2: Rear sway bar links and bushings wear Common Problem 3: Headlight switch/wiper switch failures Common Problem 4: Door lock actuator failure Common Problem 5: Water pump leaks (especially with higher mileage) 📚 Vehicle History Brand Heritage Dodge Heritage: Known for durable trucks and performance cars, expanding into minivans with the Caravan platform. Model Evolution Caravan Generation 2002: This model falls within the second generation (1996-2000) and the beginning of the third generation (2001-2007) of the Dodge Caravan/Chrysler Voyager/Town & Country platform, heavily influenced by DaimlerChrysler. Production Manufacturing Location Typical: Windsor, Ontario, Canada 🏆 Awards & Recognition Recognitions Family Car Awards Context: Caravan and its platform siblings were often praised for their practicality and family-friendly features in their respective years, frequently appearing on 'best family car' lists.
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Type: Car
Verkoper:
Sku: 383589
Collecties: ALL Dodge

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DODGE CARAVAN Year 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2002
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, fleet operators, DIY mechanics
Competitive Analysis
Key Competitors 2002:
Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Chrysler Town & Country
Key Features
Vehicle Strengths:
Spacious interior, flexible seating, value for money
📋 Manual Details
Coverage Areas
Full Vehicle Coverage:
Yes
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Mechanical, Lubrication, Cooling, Fuel, Ignition, Exhaust
Transmission:
Automatic Transmission (AT) and Manual Transmission (MT) (if applicable)
Drivetrain:
Front Wheel Drive (FWD) system, Axles, Differentials
Brakes:
Hydraulic System, Disc/Drum Brakes, Parking Brake, ABS (Anti-lock Braking System)
Steering:
Power Steering System, Steering Column, Steering Gear
Suspension:
Front and Rear Suspension components, Shock Absorbers, Struts, Springs
Electrical:
Battery, Starting System, Charging System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams
Body:
Body panels, Doors, Hood, Liftgate, Bumpers, Interior trim, Glass, Seats
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Restraints:
Airbag system, Seat belts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom analysis
Repair:
Step-by-step repair procedures for all major systems
Disassembly:
Detailed instructions for component removal
Installation:
Detailed instructions for component reassembly and installation
Wiring Diagrams:
Comprehensive electrical schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to major component overhaul and diagnostics)
📊 Manual Specifications
File Format
Digital Format Type:
PDF (Portable Document Format)
Print Quality
Digital Quality:
High-resolution, printable pages with clear diagrams and text
Binding Type
Binding Type If Physical:
N/A (Digital)
Paper Type
Paper Type If Physical:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGA (3.3L V6 OHV)
Engine Displacement Liters:
3.3
Engine Configuration:
V6
Valve Train:
Overhead Valve (OHV)
Performance
Horsepower Approx:
180 hp @ 5000 rpm
Torque Approx:
205 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity Liters:
4.7
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) - Pink
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (41TE)
Optional
Transmission Type Optional:
N/A for 2002 US Market
Features
Transmission Features:
Electronically controlled, lock-up torque converter
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (MS-9602)
Automatic Transmission Fluid Capacity Liters:
4.0 (dry fill)
📐 Dimensions
Exterior
Wheelbase Inches:
112.1
Length Inches:
187.2
Width Inches:
72.1
Height Inches:
68.3
Weights
Curb Weight Lbs Approx:
4200-4500
Gross Vehicle Weight Rating Gvwr Lbs Approx:
5600
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Good
NHTSA Front Crash Test Passenger:
Good
NHTSA Side Impact Front Passenger:
N/A (No side impact ratings typically for this era of this vehicle)
Active Features
ABS:
Standard
Passive Features
Airbags Front:
Standard Driver and Passenger
Seat Belts:
All seating positions
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with CD player, cassette player (optional), premium sound systems available
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Outlets:
12V accessory power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles (or 6 months), whichever comes first (under normal driving conditions)
Air Filter Replacement Interval Miles:
30,000 miles
Spark Plug Replacement Interval Miles:
100,000 miles (platinum-tipped)
Transmission Fluid Change Interval Miles:
60,000 - 100,000 miles (depending on severity of use)
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (MS-9602)
Known Issues
Common Problem 1:
Transmission issues (especially slipping or delayed engagement)
Common Problem 2:
Rear sway bar links and bushings wear
Common Problem 3:
Headlight switch/wiper switch failures
Common Problem 4:
Door lock actuator failure
Common Problem 5:
Water pump leaks (especially with higher mileage)
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Known for durable trucks and performance cars, expanding into minivans with the Caravan platform.
Model Evolution
Caravan Generation 2002:
This model falls within the second generation (1996-2000) and the beginning of the third generation (2001-2007) of the Dodge Caravan/Chrysler Voyager/Town & Country platform, heavily influenced by DaimlerChrysler.
Production
Manufacturing Location Typical:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Family Car Awards Context:
Caravan and its platform siblings were often praised for their practicality and family-friendly features in their respective years, frequently appearing on 'best family car' lists.
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