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2003 DODGE CARAVAN Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2003 Codes Platform: NS 👋 Introduction Market Position Segment: Minivan Target Audience: DIY mechanics, auto enthusiasts, fleet maintenance, professional repair shops. Competitive Analysis Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza. Key Features Vehicle Appeal: Versatility, spacious interior, family-oriented features, affordability. Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving significant costs compared to professional labor rates. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Approximately 2000+ 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine performance, emissions control. Transmission: Automatic transmission (41TE/42LE), manual transmission (rarely specified for this year, but coverage assumed for applicable variants). Drivetrain: Front-wheel drive, axles, CV joints, differential. Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam axle), steering system. Brakes: Front disc brakes, rear drum brakes (common), ABS system, hydraulic lines, parking brake. Electrical: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power windows, power locks, audio system, HVAC controls, fuse box diagrams, wiring diagrams. HVAC: Heating, ventilation, air conditioning system components, refrigerant charging, diagnostics. Body: Body structure, doors, hood, liftgate, interior trim, exterior trim, glass replacement, body panel repair. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Repair: Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and replacement, HVAC system repair. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), procedures for identifying and resolving common issues. Disassembly Assembly: Step-by-step instructions for removing and installing major components and sub-assemblies. Technical Depth Diagnostic Capabilities: Detailed procedures for using diagnostic tools and interpreting scan data, including live data streams and freeze frame information. Rebuild Procedures: Comprehensive instructions for complete engine and transmission rebuilds, including tolerances and specifications. Electrical Diagrams: Detailed wiring schematics for all vehicle systems, essential for electrical troubleshooting and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Resolution: High resolution for clear text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ Engine Type 1: 3.3L V6 OHV 12-Valve Displacement 1: 3301 cc (201.5 cubic inches) Bore X Stroke 1: 93.0 mm x 81.0 mm (3.66 in x 3.19 in) Compression Ratio 1: 9.1:1 Horsepower 1: 180 hp @ 5000 rpm Torque 1: 205 lb-ft @ 4000 rpm Fuel System 1: Sequential Multi-Port Fuel Injection (MPI) Optional Engine Engine Code 2: EGA Engine Type 2: 2.4L Inline 4 OHV 16-Valve Displacement 2: 2429 cc (148.2 cubic inches) Horsepower 2: 150 hp @ 5200 rpm Torque 2: 170 lb-ft @ 4000 rpm Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 18.0 gallons 🔧 Transmission Standard Transmission Type: 4-speed automatic (41TE / 42LE) Optional Transmission Type Optional: 5-speed manual (less common for this generation, typically only on base models or specific markets) Features Transmission Fluid Type: ATF+4 (MS-9602) Transmission Fluid Capacity: Approx. 10.5 quarts (dry fill) 📐 Dimensions Exterior Length: 189.4 inches Width: 72.0 inches Height: 68.4 inches Wheelbase: 112.1 inches Front Track: 61.0 inches Rear Track: 61.4 inches Interior Passenger Volume: 140.0 cubic feet Seating Capacity: 7 passengers Cargo Cargo Volume Behind 3Rd Row: 38.6 cubic feet Cargo Volume Behind 2Nd Row: 94.0 cubic feet Cargo Volume With All Seats Folded: 144.1 cubic feet Weights Curb Weight Min: 3780 lbs (approx.) Gross Vehicle Weight Rating Gvwr: 5700 lbs (approx.) Towing Capacity: Up to 3800 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars NHTSA Front Impact Passenger: 4 Stars NHTSA Side Impact Front Seat: 4 Stars NHTSA Side Impact Rear Seat: 4 Stars IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front-seat side airbags Seat Belts: 3-point seat belts for all seating positions, front seat pretensioners. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player. Optional premium audio systems with cassette player, amplifier, and more speakers. Rear Seat Entertainment: Optional rear-seat entertainment system (VHS or DVD player with integrated screen). Driver Assistance Cruise Control: Standard on most trims. Parking Assist: Optional rear parking assist sensors on some models. Connectivity Auxiliary Input: Not typically available on factory systems for this model year; aftermarket solutions exist. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type). Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Cabin Air Filter Replacement:...
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Type: Caravan
Verkoper:
Sku: 279054
Collecties: ALL Dodge

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2003 DODGE CARAVAN Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2003
Codes
Platform:
NS
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
DIY mechanics, auto enthusiasts, fleet maintenance, professional repair shops.
Competitive Analysis
Competitors:
Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.
Key Features
Vehicle Appeal:
Versatility, spacious interior, family-oriented features, affordability.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs compared to professional labor rates.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Approximately 2000+
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine performance, emissions control.
Transmission:
Automatic transmission (41TE/42LE), manual transmission (rarely specified for this year, but coverage assumed for applicable variants).
Drivetrain:
Front-wheel drive, axles, CV joints, differential.
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam axle), steering system.
Brakes:
Front disc brakes, rear drum brakes (common), ABS system, hydraulic lines, parking brake.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power windows, power locks, audio system, HVAC controls, fuse box diagrams, wiring diagrams.
HVAC:
Heating, ventilation, air conditioning system components, refrigerant charging, diagnostics.
Body:
Body structure, doors, hood, liftgate, interior trim, exterior trim, glass replacement, body panel repair.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Repair:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and replacement, HVAC system repair.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), procedures for identifying and resolving common issues.
Disassembly Assembly:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Technical Depth
Diagnostic Capabilities:
Detailed procedures for using diagnostic tools and interpreting scan data, including live data streams and freeze frame information.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds, including tolerances and specifications.
Electrical Diagrams:
Detailed wiring schematics for all vehicle systems, essential for electrical troubleshooting and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Resolution:
High resolution for clear text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EDZ
Engine Type 1:
3.3L V6 OHV 12-Valve
Displacement 1:
3301 cc (201.5 cubic inches)
Bore X Stroke 1:
93.0 mm x 81.0 mm (3.66 in x 3.19 in)
Compression Ratio 1:
9.1:1
Horsepower 1:
180 hp @ 5000 rpm
Torque 1:
205 lb-ft @ 4000 rpm
Fuel System 1:
Sequential Multi-Port Fuel Injection (MPI)
Optional Engine
Engine Code 2:
EGA
Engine Type 2:
2.4L Inline 4 OHV 16-Valve
Displacement 2:
2429 cc (148.2 cubic inches)
Horsepower 2:
150 hp @ 5200 rpm
Torque 2:
170 lb-ft @ 4000 rpm
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
18.0 gallons
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (41TE / 42LE)
Optional
Transmission Type Optional:
5-speed manual (less common for this generation, typically only on base models or specific markets)
Features
Transmission Fluid Type:
ATF+4 (MS-9602)
Transmission Fluid Capacity:
Approx. 10.5 quarts (dry fill)
📐 Dimensions
Exterior
Length:
189.4 inches
Width:
72.0 inches
Height:
68.4 inches
Wheelbase:
112.1 inches
Front Track:
61.0 inches
Rear Track:
61.4 inches
Interior
Passenger Volume:
140.0 cubic feet
Seating Capacity:
7 passengers
Cargo
Cargo Volume Behind 3Rd Row:
38.6 cubic feet
Cargo Volume Behind 2Nd Row:
94.0 cubic feet
Cargo Volume With All Seats Folded:
144.1 cubic feet
Weights
Curb Weight Min:
3780 lbs (approx.)
Gross Vehicle Weight Rating Gvwr:
5700 lbs (approx.)
Towing Capacity:
Up to 3800 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars
NHTSA Front Impact Passenger:
4 Stars
NHTSA Side Impact Front Seat:
4 Stars
NHTSA Side Impact Rear Seat:
4 Stars
IIHS Moderate Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front-seat side airbags
Seat Belts:
3-point seat belts for all seating positions, front seat pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with cassette player, amplifier, and more speakers.
Rear Seat Entertainment:
Optional rear-seat entertainment system (VHS or DVD player with integrated screen).
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Assist:
Optional rear parking assist sensors on some models.
Connectivity
Auxiliary Input:
Not typically available on factory systems for this model year; aftermarket solutions exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
30,000-60,000 miles (depending on spark plug type).
Transmission Fluid Change:
Every 30,000-60,000 miles or as per manual recommendation.
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Brake Fluid Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API certified, meets MS-6395)
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, Mopar OAT or equivalent (typically pink or orange)
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid
Brake Fluid:
DOT 3
Known Issues
Common Issues Engine:
Cracked cylinder heads (less common on 3.3L, more on earlier 3.0L), oil leaks, EGR valve issues, intake manifold gasket leaks.
Common Issues Transmission:
Slipping, harsh shifting, torque converter shudder, transmission fluid leaks.
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, wheel bearings, noisy suspension components.
Common Issues Electrical:
Faulty window regulators, power lock actuators, instrument cluster failures, BCM issues, alternator failure.
Common Issues HVAC:
AC compressor failure, blower motor resistor failure, evaporator leaks.
📚 Vehicle History
Brand Heritage
Brand History:
Dodge, a division of Chrysler, has a long history of producing versatile and practical vehicles, with the Caravan being a pioneer in the minivan segment.
Model Evolution
Generation:
Third Generation (NS, 1996-2000) and Fourth Generation (RS, 2001-2007). The 2003 model falls within the Fourth Generation.
Key Changes For 2003:
Minor updates and feature packaging adjustments from the 2001 redesign. Introduction of the Stow 'n Go seating was not yet available, which debuted in later years.
Production
Production Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Production Years For Generation:
2001-2007
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2003 model are not widely publicized, the Dodge Caravan and its minivan siblings consistently ranked high in segment reviews for practicality and value. It was a staple in family transportation for decades.
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