2007 Dodge Caravan Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2007 Codes Chassis Code: RT Body Style 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, fleet operators Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar, Chevrolet Uplander Key Features Vehicle Attributes: Spacious interior, versatile seating configurations, Stow 'n Go seating (on some trims), comfortable ride, family-oriented features Manual Value Proposition Manual Benefit: Enables accurate diagnosis, efficient repair, and proper maintenance, reducing labor costs and ensuring vehicle longevity. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Model Variants Covered: All Dodge Caravan models for 2007 Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (Likely spiral-bound or perfect-bound) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, diagnostics, component testing, timing, seals, gaskets, oil systems, cooling systems, exhaust systems Engine Performance: Fuel delivery and injection systems, ignition systems, emissions control systems, turbocharging/supercharging (if applicable), engine control module (ECM) diagnostics Transmission Manual: Manual transmission: disassembly, assembly, repair, clutch system, gear selection, synchronizers, bearings Transmission Automatic: Automatic transmission: complete overhaul, hydraulic systems, torque converter, electronic controls, shift solenoids, valve body, fluid changes, diagnostics Drivetrain: Front-wheel drive axles, CV joints, differential, driveshafts, U-joints (if applicable), hub assemblies, wheel bearings Brakes: Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, calipers, wheel cylinders, ABS system diagnostics and repair, parking brake Suspension: Front suspension (struts, control arms, ball joints, bushings, sway bars), rear suspension (leaf springs, shocks, trailing arms, bushings), alignment specifications Steering: Power steering system (pump, rack and pinion or steering gear, hoses), steering column, tie rods, alignment Body Exterior: Body panel removal and installation, door mechanisms, hinges, latches, glass replacement, trim, bumpers, exterior lighting Body Interior: Interior trim panels, seating systems, dashboard assembly, HVAC controls, carpet, headliner, airbags (deployment and replacement procedures) Electrical System: Battery, starting system, charging system (alternator, starter), lighting (headlights, taillights, interior), horn, power windows, power locks, power seats, wipers, HVAC blower motor Electronic Systems: Engine Control Module (ECM), Transmission Control Module (TCM), Anti-lock Braking System (ABS) module, body control module (BCM), instrument cluster, diagnostic trouble codes (DTCs), wiring diagrams HVAC: Heating, ventilation, and air conditioning (HVAC) system: compressor, condenser, evaporator, refrigerant recharging, blower motor, actuators, climate control module Comfort Convenience: Power sliding doors, power liftgate (if equipped), remote keyless entry, cruise control, audio systems, rear-seat entertainment systems Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant flush, timing belt/chain service Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting, use of diagnostic scan tools, interpreting diagnostic trouble codes (DTCs) Repair: Step-by-step repair instructions for all components and systems, including removal, installation, adjustments, and specifications Diagnostics: Detailed diagnostic flowcharts, electrical schematics, component testing procedures, sensor data interpretation Rebuilds: Complete engine and transmission overhaul procedures, including component tolerances and specifications for rebuilding Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and component connections Specifications: Torque specifications for all fasteners, fluid capacities and types, component clearances, alignment angles, diagnostic parameters Technical Depth Depth: Factory-level diagnostic and repair procedures; suitable for professional technicians and advanced DIYers Information Source: Vehicle Specific - Exact same information used by dealership technicians 📊 Manual Specifications File Format Digital Format: N/A (Print Manual) Print Quality Print Quality: High-quality printing, clear diagrams and illustrations Binding Type Binding: Likely spiral-bound for lay-flat use or perfect-bound Paper Type Paper Quality: Durable paper stock suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EGA), 3.8L V6 (L32), 4.0L V6 (EGT) Performance 3.3L V6 Horsepower: Approx. 180 hp @ 5000 rpm 3.3L V6 Torque: Approx. 210 lb-ft @ 3600 rpm 3.8L V6 Horsepower: Approx. 200-205 hp @ 5000-5200 rpm 3.8L V6 Torque: Approx. 235-240 lb-ft @ 3400-4000 rpm 4.0L V6 Horsepower: Approx. 240-250 hp @ 5700-5800 rpm 4.0L V6 Torque: Approx. 250-265 lb-ft @ 4000-4500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Codes Details 3.3L Engine Code: EGA 3.8L Engine Code: L32 4.0L Engine Code: EGT 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (42LE) Optional Optional Transmission: N/A (Automatic was standard across the board for this generation) Features Transmission Control: Electronic Control Unit (ECU) managed Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: Approximately 3.5-4.0 quarts for a fluid change, 9.0 quarts for a rebuild (refer to manual for exact specs) 📐 Dimensions Exterior Wheelbase: 119.2 inches Length: 196.3 inches Width: 72.0 inches Height: 68.4 inches Cargo Cargo Volume Behind 1St Row: Approx. 140.5 cu ft Cargo Volume Behind 2Nd Row: Approx. 70.3 cu ft Weights Curb Weight: Approx. 4,200 - 4,600 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 5,800 - 6,000 lbs...

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Type: Caravan

Verkoper:

Sku: 456325

Collecties: ALL Dodge

Beschikbaarheid: Op voorraad

Labels: 2007 Caravan Cars Dodge Misc

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Codes

Chassis Code:

RT Body Style

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, fleet operators

Competitive Analysis

Key Competitors:

Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar, Chevrolet Uplander

Key Features

Vehicle Attributes:

Spacious interior, versatile seating configurations, Stow 'n Go seating (on some trims), comfortable ride, family-oriented features

Manual Value Proposition

Manual Benefit:

Enables accurate diagnosis, efficient repair, and proper maintenance, reducing labor costs and ensuring vehicle longevity.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Model Variants Covered:

All Dodge Caravan models for 2007

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Print (Likely spiral-bound or perfect-bound)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, diagnostics, component testing, timing, seals, gaskets, oil systems, cooling systems, exhaust systems

Engine Performance:

Fuel delivery and injection systems, ignition systems, emissions control systems, turbocharging/supercharging (if applicable), engine control module (ECM) diagnostics

Transmission Manual:

Manual transmission: disassembly, assembly, repair, clutch system, gear selection, synchronizers, bearings

Transmission Automatic:

Automatic transmission: complete overhaul, hydraulic systems, torque converter, electronic controls, shift solenoids, valve body, fluid changes, diagnostics

Drivetrain:

Front-wheel drive axles, CV joints, differential, driveshafts, U-joints (if applicable), hub assemblies, wheel bearings

Brakes:

Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, calipers, wheel cylinders, ABS system diagnostics and repair, parking brake

Suspension:

Front suspension (struts, control arms, ball joints, bushings, sway bars), rear suspension (leaf springs, shocks, trailing arms, bushings), alignment specifications

Steering:

Power steering system (pump, rack and pinion or steering gear, hoses), steering column, tie rods, alignment

Body Exterior:

Body panel removal and installation, door mechanisms, hinges, latches, glass replacement, trim, bumpers, exterior lighting

Body Interior:

Interior trim panels, seating systems, dashboard assembly, HVAC controls, carpet, headliner, airbags (deployment and replacement procedures)

Electrical System:

Battery, starting system, charging system (alternator, starter), lighting (headlights, taillights, interior), horn, power windows, power locks, power seats, wipers, HVAC blower motor

Electronic Systems:

Engine Control Module (ECM), Transmission Control Module (TCM), Anti-lock Braking System (ABS) module, body control module (BCM), instrument cluster, diagnostic trouble codes (DTCs), wiring diagrams

HVAC:

Heating, ventilation, and air conditioning (HVAC) system: compressor, condenser, evaporator, refrigerant recharging, blower motor, actuators, climate control module

Comfort Convenience:

Power sliding doors, power liftgate (if equipped), remote keyless entry, cruise control, audio systems, rear-seat entertainment systems

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant flush, timing belt/chain service

Troubleshooting:

Diagnostic procedures for all major systems, symptom-based troubleshooting, use of diagnostic scan tools, interpreting diagnostic trouble codes (DTCs)

Repair:

Step-by-step repair instructions for all components and systems, including removal, installation, adjustments, and specifications

Diagnostics:

Detailed diagnostic flowcharts, electrical schematics, component testing procedures, sensor data interpretation

Rebuilds:

Complete engine and transmission overhaul procedures, including component tolerances and specifications for rebuilding

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and component connections

Specifications:

Torque specifications for all fasteners, fluid capacities and types, component clearances, alignment angles, diagnostic parameters

Technical Depth

Depth:

Factory-level diagnostic and repair procedures; suitable for professional technicians and advanced DIYers

Information Source:

Vehicle Specific - Exact same information used by dealership technicians

📊 Manual Specifications

File Format

Digital Format:

N/A (Print Manual)

Print Quality

Print Quality:

High-quality printing, clear diagrams and illustrations

Binding Type

Binding:

Likely spiral-bound for lay-flat use or perfect-bound

Paper Type

Paper Quality:

Durable paper stock suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.3L V6 (EGA), 3.8L V6 (L32), 4.0L V6 (EGT)

Performance

3.3L V6 Horsepower:

Approx. 180 hp @ 5000 rpm

3.3L V6 Torque:

Approx. 210 lb-ft @ 3600 rpm

3.8L V6 Horsepower:

Approx. 200-205 hp @ 5000-5200 rpm

3.8L V6 Torque:

Approx. 235-240 lb-ft @ 3400-4000 rpm

4.0L V6 Horsepower:

Approx. 240-250 hp @ 5700-5800 rpm

4.0L V6 Torque:

Approx. 250-265 lb-ft @ 4000-4500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Engine Codes Details

3.3L Engine Code:

3.8L Engine Code:

4.0L Engine Code:

🔧 Transmission

Standard

Standard Transmission:

4-speed Automatic (42LE)

Optional

Optional Transmission:

N/A (Automatic was standard across the board for this generation)

Features

Transmission Control:

Electronic Control Unit (ECU) managed

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Fluid Capacity:

Approximately 3.5-4.0 quarts for a fluid change, 9.0 quarts for a rebuild (refer to manual for exact specs)

📐 Dimensions

Exterior

Wheelbase:

119.2 inches

Length:

196.3 inches

Width:

72.0 inches

Height:

68.4 inches

Cargo

Cargo Volume Behind 1St Row:

Approx. 140.5 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 70.3 cu ft

Weights

Curb Weight:

Approx. 4,200 - 4,600 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 5,800 - 6,000 lbs

Towing Capacity:

Up to 3,800 lbs (with optional towing package)

Tire Specifications

Standard Tire Size:

P215/65R16 (common for SE/SXT trims), P225/60R17 (common for ES trims)

Wheel Specifications

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4 out of 5 stars (as tested for the generation, specifics may vary slightly)

IIHS Crash Test Ratings:

Generally Good for frontal offset, but specific 'acceptable' or 'marginal' ratings may exist for side impact or rear impact depending on equipment.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (on some models/trims), Electronic Stability Control (ESC) (often optional or on higher trims)

Passive Features

Passive Safety Features:

Front airbags, front-side airbags (optional), three-row side curtain airbags (optional), seatbelt pretensioners, LATCH child seat anchors

Recall Information

Notable Recalls:

Potential recalls may exist for airbag issues, brake system components, or fuel system concerns. Consult NHTSA or manufacturer for specific VIN-based recalls.

💡 Technology Features

Infotainment

Infotainment Options:

Optional AM/FM stereo with CD player, optional SiriusXM Satellite Radio, optional rear-seat entertainment system (DVD player).

Driver Assistance

Driver Assistance Features:

Optional rear parking assist sensors.

Connectivity

Connectivity Options:

Optional Uconnect hands-free communication system (availability may vary).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific guidance based on oil monitoring system if equipped).

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 - 25,000 miles or annually.

Spark Plug Replacement:

30,000 - 100,000 miles depending on spark plug type (e.g., conventional vs. platinum/iridium).

Transmission Fluid Change:

Every 30,000 - 60,000 miles (severe service vs. normal service).

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30 (refer to owner's manual for exact specification based on engine and temperature).

Engine Oil Capacity:

Approx. 4.0 - 5.0 quarts (depending on engine).

Coolant Type:

HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Mopar OAT or equivalent is NOT recommended).

Coolant Capacity:

Approx. 11.5 - 13.0 quarts (depending on engine and heater core).

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (e.g., Dexron III compatible).

Brake Fluid Type:

DOT 3

Known Issues

Common Problems Engine:

Crankshaft position sensor failures, oil leaks from valve cover gaskets and oil pan, EGR valve issues, potential for intake manifold gasket leaks.

Common Problems Transmission:

Erratic shifting, transmission slipping (particularly on higher mileage units), potential failure of the torque converter lock-up clutch.

Common Problems Suspension:

Worn ball joints, tie rod ends, and control arm bushings leading to clunking noises and steering wander. Premature wear of struts/shocks.

Common Problems Electrical:

Faulty power window motors, issues with power sliding door mechanisms, instrument cluster failures (intermittent gauge operation), blower motor resistor failures.

Common Problems HVAC:

Leaking heater cores, AC compressor failures, clogged heater/radiator cores, actuator failures for blend doors.

Common Problems Body:

Rust on rocker panels and rear wheel wells, issues with power sliding door and liftgate operation (motors, sensors, cables).

📚 Vehicle History

Brand Heritage

Dodge Heritage:

Dodge has a long history in the automotive industry, known for performance and practical vehicles. The Caravan introduced and popularized the minivan segment.

Model Evolution

Caravan Generations:

The 2007 model belongs to the fourth generation (2001-2007) of the Dodge Caravan, which saw significant updates in styling, interior features, and powertrain options.

Production

Production Plants:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years:

The Dodge Caravan, as part of the Chrysler RT platform, was produced for the 2007 model year.

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

The Dodge Caravan (and its Chrysler minivan siblings) have historically received numerous awards for family-friendliness and utility, including 'Best Family Cars' from various publications over the years. The Stow 'n Go seating system was a significant innovation recognized at launch.

Ratings

Consumer Reports Ratings:

Ratings vary by model year and specific configurations. Generally, this generation received average to below-average reliability ratings from Consumer Reports compared to segment leaders.