Dodge Neon Chrysler Neon & SX 2000-2005 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge, Chrysler Model: Neon, Neon SX Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Target Audience: Vehicle owners, independent repair shops, automotive technicians, hobbyists. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership service, with lifetime access. Key Features Content Source: Based on official factory service manuals used by authorized dealerships. Visual Aids: Hundreds of pages with detailed photos and diagrams for clarity. 📋 Manual Details Coverage Areas Coverage Scope: All repairs, servicing, and troubleshooting procedures. Page Count Estimated Page Count: Hundreds (specific count not provided, but indicated as substantial) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, timing, fuel injection, ignition, cooling, lubrication systems. Transmission: Manual and automatic transmission service, repair, overhaul, clutch, torque converter. Brakes: Hydraulic system, ABS, discs, drums, calipers, master cylinder, bleeding procedures. Suspension: Front and rear suspension components, shock absorbers, struts, bushings, alignment. Steering: Power steering system, steering rack, tie rods, steering column. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instruments, body controls, HVAC controls, power windows, locks. Body: Body panels, doors, windows, interior trim, bumpers, chassis repair, rust prevention. HVAC: Air conditioning system, heating system, ventilation, refrigerant handling, blower motor, climate controls. Fuel System: Fuel pump, injectors, fuel filter, fuel tank, evaporative emissions control (EVAP). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt replacement. Repair: Component removal, installation, adjustment, rebuilding, and replacement for all major systems. Troubleshooting: Diagnostic procedures, fault code identification (OBD-II), symptom-based troubleshooting, electrical diagnostics. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Detail Level: Step-by-step instructions, detailed photos, and exploded diagrams for accurate execution of repairs. 📊 Manual Specifications File Format Compatibility: Fully compatible with Windows and MAC computers. Print Quality Print Ability: Printable - single pages or entire manual. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format) Licensing Usage Rights: Unlimited usage for life on multiple devices/computers, no expiry dates, no renewal fees. ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L SOHC (Single Overhead Cam) Inline-4 (GEMA engine family) Engine Displacement: 1996 cc Bore X Stroke: 87.5 mm x 83.0 mm Compression Ratio: 9.3:1 Horsepower Est: 132 hp @ 5600 rpm (typical for SOHC) Torque Est: 130 lb-ft @ 4400 rpm (typical for SOHC) Performance Engine Code: Various, including ERN (SOHC), EAS (2.4L DOHC - less common in base models covered by this manual but may be present) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Engine Cooling Coolant Type: Mopar Antifreeze/Coolant (OAT - Organic Acid Technology) 5/150, or equivalent (typically HOAT, check specific vehicle) Engine Lubrication Oil Type: SAE 5W-30 API certified (check owner's manual for specific viscosity and API service category) Oil Capacity: Approx. 4.0 US quarts (3.8 liters) with filter change 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent, consult manual for exact specification) Manual Transmission Fluid Fluid Type: GL-4 rated manual transmission fluid, SAE 75W-90 (check manual for specific viscosity) 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length: Approx. 174.4 inches (4430 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 54.5 inches (1384 mm) Weights Curb Weight Est: Approx. 2700 - 2900 lbs (1225 - 1315 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★ (4-star rating for 2000-2002 models) NHTSA Front Impact Passenger: ★★★★ (4-star rating for 2000-2002 models) IIHS Front Offset Crash: Good (for models tested) Active Features ABS: Available (standard on some trims, optional on others) Passive Features Airbags: Driver and front passenger airbags (standard), side airbags (optional on some trims). Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium sound systems and steering wheel audio controls on some trims. Driver Assistance Cruise Control: Standard on most models. Connectivity OBD Ii: Equipped with OBD-II diagnostic port for fault code reading and emissions monitoring. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended for longer intervals, check manual for exact recommendation). Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Typically every 100,000 miles (160,000 km) with Iridium or Platinum tipped plugs (check manual for specific type and interval). Coolant Flush: Every 30,000 miles (48,000 km) or 2 years. Transmission Fluid Change Auto: Every 60,000 miles (96,000 km) or as recommended in the manual....
Various, including ERN (SOHC), EAS (2.4L DOHC - less common in base models covered by this manual but may be present)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Engine Cooling
Coolant Type:
Mopar Antifreeze/Coolant (OAT - Organic Acid Technology) 5/150, or equivalent (typically HOAT, check specific vehicle)
Engine Lubrication
Oil Type:
SAE 5W-30 API certified (check owner's manual for specific viscosity and API service category)
Oil Capacity:
Approx. 4.0 US quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent, consult manual for exact specification)
Manual Transmission Fluid
Fluid Type:
GL-4 rated manual transmission fluid, SAE 75W-90 (check manual for specific viscosity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 174.4 inches (4430 mm)
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 54.5 inches (1384 mm)
Weights
Curb Weight Est:
Approx. 2700 - 2900 lbs (1225 - 1315 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-star rating for 2000-2002 models)
NHTSA Front Impact Passenger:
★★★★ (4-star rating for 2000-2002 models)
IIHS Front Offset Crash:
Good (for models tested)
Active Features
ABS:
Available (standard on some trims, optional on others)
Passive Features
Airbags:
Driver and front passenger airbags (standard), side airbags (optional on some trims).
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound systems and steering wheel audio controls on some trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for fault code reading and emissions monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended for longer intervals, check manual for exact recommendation).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 100,000 miles (160,000 km) with Iridium or Platinum tipped plugs (check manual for specific type and interval).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change Auto:
Every 60,000 miles (96,000 km) or as recommended in the manual.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 Motor Vehicle Brake Fluid.
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4 (check specific vehicle for exact requirement).
Known Issues
Engine Mounts:
Can wear prematurely, leading to vibration and noise.
Radiator Leaks:
Plastic end tanks on radiators can develop cracks and leaks over time.
Suspension Components:
Ball joints, tie rod ends, and control arm bushings can wear, affecting steering and ride quality.
Power Window Motors:
Motors and regulators can fail, preventing windows from operating.
Ignition Coils:
Individual ignition coils can fail, causing misfires and check engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Dodge and Chrysler are long-standing American automotive brands, with Chrysler being the parent company for Dodge during these years.
Model Evolution
Neon Generations:
This manual covers the second generation of the Dodge/Chrysler Neon (often referred to as Neon II or Neon PL), produced from 2000 to 2005.
Key Updates Second Gen:
Restyled exterior, improved interior materials, updated suspension tuning, and enhanced safety features compared to the first generation.
Production
Manufacturing Location:
Belvidere, Illinois, USA (for North American market)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
First generation Neon was a Car and Driver 10Best winner in 1995, though the second generation focused more on refinement and market positioning rather than outright performance accolades.
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