Dodge Dakota 2005 to 2012 Full Repair & Service Manual
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🏷️ Basic Information Identification Make: Dodge Model: Dakota Generation: Third Generation (2005-2011) Codes Platform Code: Program PY Vin Digit 1: 4 (Indicates 4x2 or 4x4) Vin Digit 4: Engine Type (B=4.7L V8, G=3.7L V6, H=4.7L V8 Flex Fuel) Vin Digit 7: Transmission Type (A=4-Speed Auto, B=6-Speed Manual, C=5-Speed Auto) 👋 Introduction Market Position Vehicle Segment: Mid-size pickup truck, known for its car-like ride and available V8 engines. Competitive Analysis Key Competitors: Toyota Tacoma, Ford Ranger, Chevrolet Colorado/GMC Canyon, Nissan Frontier. Key Features Powertrain Options: Available in 2WD and 4WD configurations with multiple cab and bed lengths, offering a range of V6 and V8 engines. Ride And Handling: Often praised for a more comfortable and car-like ride compared to traditional body-on-frame trucks, particularly in 2WD configurations. Utility: Offered good towing and hauling capacities for its class, suitable for light-duty commercial use and recreation. 📋 Manual Details Coverage Areas Covered Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Covered Trim Levels: ST, SLT, Laramie, Sport, TRX, TRX4 (All configurations and options) Page Count Estimated Page Count: 1500-2000 (Varies by specific manual edition, typical for a comprehensive repair manual) Manual Type Manual Type: Full Repair and Service Manual Language Language: English Format Format: Likely Digital (PDF) or Printed Bound Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, valvetrain, pistons, connecting rods, crankshaft, lubrication system, cooling system, engine diagnostics. Engine Fuel And Emissions: Fuel delivery, injection system, evaporative emission control (EVAP), exhaust system, catalytic converter, oxygen sensors, emissions diagnostics. Transmission Automatic: 42RLE (4-speed) and 545RFE (5-speed) automatic transmissions: disassembly, assembly, torque converter, valve body, internal components, troubleshooting, fluid service. Transmission Manual: NV3500 (5-speed) manual transmission: disassembly, assembly, clutch system, driveshafts, troubleshooting, fluid service. Driveline And Axles: Front and rear axles, differentials, CV joints, universal joints, transfer case (NV241HD, NV243), driveshaft balancing, repair, and replacement. Suspension: Front independent suspension (SLA - Short/Long Arm), rear solid axle, leaf springs, shocks, struts, control arms, ball joints, bushings, alignment specifications. Steering: Power steering system, steering gear (rack and pinion for 2WD, recirculating ball for 4WD), power steering pump, steering column, linkage, tie rods, alignment. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake booster, master cylinder, calipers, pads, rotors, lines, parking brake system, bleeding procedures, diagnostic codes. Electrical System Charging: Alternator, battery, voltage regulator, charging circuit diagnostics. Electrical System Starting: Starter motor, starter circuit, ignition switch, battery, solenoid, troubleshooting. Lighting: Headlights, taillights, interior lighting, fog lamps, turn signals, bulb replacement, wiring diagrams. Instrument Panel And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lamps, instrument cluster removal and installation, diagnostics. Body And Chassis: Frame construction, body panels, doors, hood, tailgate, bumpers, interior trim, sound deadening, rust prevention, collision repair basics. HVAC: Heating, ventilation, and air conditioning system: components, refrigerant charging, leak detection, blower motor, climate control modules, troubleshooting. Infotainment And Audio: Radio, speakers, amplifier (if equipped), navigation system (if equipped), antenna, troubleshooting. Safety Systems: Airbag system, seat belts, SRS module, occupant restraint system diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, tire rotation, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault identification, electrical system diagnosis. Component Removal And Installation: Step-by-step guides for removing and installing major components (e.g., engine, transmission, suspension parts, brake calipers). Rebuilding And Overhaul: Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies. Diagnostic Procedures: Use of scan tools, interpretation of diagnostic trouble codes (DTCs), sensor testing, actuator testing. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems, including power distribution, grounds, and signal paths. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, engine measurements, alignment settings. Body And Paint Repair: Basic guidelines for bodywork, panel alignment, and minor paint repair. Technical Depth Depth Of Coverage: Comprehensive - covers everything from basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Digital Format: Likely PDF with searchable text and clickable links for easy navigation. Print Quality Print Quality Digital: High-resolution images, diagrams, and text suitable for printing. Binding Type Binding Type Printed: Professional binding (e.g., perfect bound, spiral bound) for durability and ease of use. Paper Type Paper Type Printed: Durable paper stock, often with a glossy finish for technical diagrams and photos. ⚙️ Engine Specifications Primary Engine Base Engine 3.7L: 3.7L Magnum V6 (2007-2012). Power: ~210-215 hp @ 5200 rpm. Torque: ~235-240 lb-ft @ 4000 rpm. Bore x Stroke: 3.66 x 3.06 in. Compression Ratio: 9.6:1. Block Material: Iron. Head Material: Aluminum. Optional Engine 4.7L: 4.7L Magnum V8 (2005-2012). Power: ~230-240 hp @ 4700-5000 rpm. Torque: ~290-310 lb-ft @ 3200-3600 rpm. Bore x Stroke: 3.70 x 3.35 in. Compression Ratio: 9.1:1. Block Material: Iron. Head Material: Aluminum. Optional Engine 4.7L Flexfuel: 4.7L Magnum V8 Flex Fuel (2008-2012). Similar power/torque to standard 4.7L, capable of running...
Front and rear axles, differentials, CV joints, universal joints, transfer case (NV241HD, NV243), driveshaft balancing, repair, and replacement.
Suspension:
Front independent suspension (SLA - Short/Long Arm), rear solid axle, leaf springs, shocks, struts, control arms, ball joints, bushings, alignment specifications.
Steering:
Power steering system, steering gear (rack and pinion for 2WD, recirculating ball for 4WD), power steering pump, steering column, linkage, tie rods, alignment.
Basic guidelines for bodywork, panel alignment, and minor paint repair.
Technical Depth
Depth Of Coverage:
Comprehensive - covers everything from basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text and clickable links for easy navigation.
Print Quality
Print Quality Digital:
High-resolution images, diagrams, and text suitable for printing.
Binding Type
Binding Type Printed:
Professional binding (e.g., perfect bound, spiral bound) for durability and ease of use.
Paper Type
Paper Type Printed:
Durable paper stock, often with a glossy finish for technical diagrams and photos.
⚙️ Engine Specifications
Primary Engine
Base Engine 3.7L:
3.7L Magnum V6 (2007-2012). Power: ~210-215 hp @ 5200 rpm. Torque: ~235-240 lb-ft @ 4000 rpm. Bore x Stroke: 3.66 x 3.06 in. Compression Ratio: 9.6:1. Block Material: Iron. Head Material: Aluminum.
Optional Engine 4.7L:
4.7L Magnum V8 (2005-2012). Power: ~230-240 hp @ 4700-5000 rpm. Torque: ~290-310 lb-ft @ 3200-3600 rpm. Bore x Stroke: 3.70 x 3.35 in. Compression Ratio: 9.1:1. Block Material: Iron. Head Material: Aluminum.
Optional Engine 4.7L Flexfuel:
4.7L Magnum V8 Flex Fuel (2008-2012). Similar power/torque to standard 4.7L, capable of running on E85.
Performance
Engine Control Module:
Chrysler's NGC (Next Generation Controller) or similar PCM/ECM, depending on year and engine.
Fuel System
Fuel Delivery Type:
Sequential Multi-Port Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline (87 octane recommended), E85 for Flex Fuel variants.
Fuel Pump Type:
In-tank electric fuel pump.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (NV3500) - typically found with the V6 and earlier V8 models.
Optional
Optional Transmission Automatic V6:
4-speed automatic transmission (42RLE) - common with the 3.7L V6 engine.
Optional Transmission Automatic V8:
5-speed automatic transmission (545RFE) - standard with the 4.7L V8 engine.
Features
Overdrive Gears:
Automatic transmissions feature overdrive gears for improved fuel economy.
Transfer Case 4X4:
Electronic shift-on-the-fly (ESOF) transfer case (e.g., NV241HD, NV243) with 2WD, 4WD High, 4WD Low modes.
📐 Dimensions
Exterior
Wheelbase:
Regular Cab: 116.2 inches; Club Cab/Quad Cab: 131.3 inches.
Overall Length:
Regular Bed: ~208.6 inches; Long Bed: ~224.6 inches.
Overall Width:
~79.1 inches (excluding mirrors).
Overall Height:
~70.1 - 71.3 inches (depending on configuration).
Interior
Seating Capacity:
2 (Regular Cab), 4-5 (Club Cab/Quad Cab).
Cargo
Bed Length:
Standard Bed: 6 feet 3 inches; Long Bed: 8 feet.
Weights
Curb Weight:
Approximately 4,000 - 4,800 lbs, depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approximately 5,500 - 6,500 lbs.
Towing Capacity:
Up to 6,500 lbs (with appropriate engine, axle ratio, and towing package).
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Generally 4 out of 5 stars for rollover resistance (check specific year for exact ratings).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Available Traction Control System (TCS).
Electronic Stability Control:
Available Electronic Stability Control (ESC) in later years (e.g., 2009+).
Passive Features
Airbags:
Standard front airbags for driver and passenger. Available side curtain airbags in later models.
Seat Belts:
Three-point seat belts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM/CD players, optional CD changer, and premium audio systems with amplifiers.
Navigation System:
Optional factory navigation systems available on higher trim levels in later years.
Driver Assistance
Cruise Control:
Standard cruise control.
Trailer Towing Features:
Optional trailer tow mirrors, trailer brake controller provision.
Connectivity
Power Outlets:
12V auxiliary power outlets in the cabin.
Remote Keyless Entry:
Available remote keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Air Filter Replacement:
Every 15,000 to 30,000 miles, or as needed based on inspection.
Spark Plug Replacement V6:
Approximately 100,000 miles (if using original equipment iridium plugs).
Spark Plug Replacement V8:
Approximately 100,000 miles (if using original equipment iridium plugs).
Transmission Fluid Change Auto:
Every 30,000 to 60,000 miles (check manual for specific recommendations, especially for severe use).
Transmission Fluid Change Manual:
Every 60,000 to 100,000 miles.
Fluid Specifications
Engine Oil Type V6:
SAE 5W-20, API Certified.
Engine Oil Type V8:
SAE 5W-20 (or 5W-30 for some applications), API Certified.
Engine Coolant:
Mopar OAT (Orange) or HOAT (Yellow/Orange) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Auto 42Rle:
ATF+4 (Chrysler Specification MS-9602).
Transmission Fluid Auto 545Rfe:
ATF+4 (Chrysler Specification MS-9602).
Transmission Fluid Manual Nv3500:
Dexron III or equivalent, or specific manual transmission fluid meeting GM spec.
Power Steering Fluid:
ATF+4 (Chrysler Specification MS-9602) or Mopar Power Steering Fluid.
Known Issues
Rust And Corrosion:
Common issues with frame rust, especially in areas with road salt, and rust on rocker panels and wheel wells.
Powertrain Control Module Failures:
Some reports of PCM/ECM failures, leading to various drivability issues.
Brake Wear:
Premature brake pad and rotor wear can be an issue on some models due to vehicle weight and braking demands.
Suspension Component Wear:
Ball joints, tie rod ends, and control arm bushings can wear prematurely, leading to steering looseness and noise.
ABS And Speed Sensor Issues:
Faulty ABS wheel speed sensors can trigger ABS warning lights and affect traction control.
Interior Rattles And Squeaks:
Common in many trucks of this era, requiring diagnosis and tightening of trim panels.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable pickup trucks, dating back to the 1930s.
Model Evolution
Third Generation Introduction:
The third generation Dakota was introduced for the 2005 model year, featuring a significant redesign and the introduction of the larger 4.7L V8 engine as an option.
Facelift And Updates:
Received a mild refresh for the 2008 model year, including updated styling, interior refinements, and the introduction of the 3.7L V6 and Flex Fuel 4.7L V8.
Production
Manufacturing Plant:
Warren Truck Assembly Plant in Warren, Michigan.
Production End Date:
Production of the Dodge Dakota (and subsequently Ram Dakota) ceased in 2011 in North America, with the last models sold as 2011 MY.
🏆 Awards & Recognition
Recognitions
Robust Platform:
While specific awards are scarce for this generation, the platform was recognized for its balance of truck capability and car-like comfort, a key selling point.
V8 Engine Performance:
The 4.7L V8 was generally well-regarded for its power and durability in the mid-size truck segment.
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