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2012 Dodge Grand Caravan Service & Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2012 Codes Platform Code: RT 👋 Introduction Market Position Segment: Minivan Target Audience: Owner maintenance, independent repair shops, fleet management Competitive Analysis Competitors: Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar (previous generation) Key Features Vehicle Features: Stow 'n Go seating, versatile cargo options, family-oriented design Manual Benefit: Empowers users with factory-level diagnostic and repair information, reducing reliance on dealerships and improving DIY capabilities. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service & Repair Page Count Estimated Pages: Approximately 1500-2000+ (digital format) Manual Type Type: Official Factory Service Manual (Software) Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine: 3.6L Pentastar V6 (GWA engine code) Transmission: 62TE (6-Speed Automatic) Brakes: ABS, Traction Control, Electronic Stability Control (ESC), Brake System Hydraulics & Components Steering: Power Steering System (Hydraulic), Steering Column, Wheel Alignment Suspension: Front Independent Suspension (MacPherson Struts), Rear Torsion Beam Axle, Shock Absorbers, Springs Electrical: Battery, Charging System, Starting System, Lighting, Fuses, Relays, Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls HVAC: Air Conditioning System, Heater, Ventilation, Climate Control System Body Exterior: Body Panels, Doors, Hinges, Latches, Bumpers, Glass, Wipers, Mirrors Body Interior: Seats, Upholstery, Interior Trim, Stow 'n Go System Components, Power Sliding Doors, Power Liftgate Infotainment: Radio, Navigation System, Uconnect System, Rear Seat Entertainment (RSE) Safety Systems: Airbags, Seatbelts, Supplemental Restraint System (SRS) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Inspection & Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Fault Tracing Repair: Engine Mechanical Repairs, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement, Body Panel Repair Diagnostics: OBD-II System Diagnostics, Scan Tool Procedures, Live Data Analysis Installation: Component Installation and Removal (e.g., alternator, starter, fuel pump) Technical Depth Depth: Complete Factory Level Repair Procedures Detail Level: Step-by-step instructions, torque specifications, wiring diagrams, diagnostic flowcharts 📊 Manual Specifications File Format Digital Format Details: Searchable text, high-resolution diagrams and illustrations, printable pages Print Quality Illustration Quality: High-quality, detailed technical illustrations and schematics Binding Type Binding: N/A (Digital Software) Paper Type Paper Type: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Name: Pentastar V6 Engine Code: GWA Displacement: 3.6 Liters (3604 cc) Configuration: V6 (60-degree bank angle) Valvetrain: DOHC, 24 Valves (4 valves per cylinder) Bore X Stroke: 3.72 in x 3.35 in (94.5 mm x 85.0 mm) Compression Ratio: 10.2:1 Performance Horsepower: 283 hp @ 6400 rpm Torque: 260 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Fuel Tank Capacity: 20.0 gallons (75.7 Liters) 🔧 Transmission Standard Transmission Model: 62TE Transmission Type: 6-Speed Automatic Transaxle Optional Optional Transmissions: N/A for 2012 model year Features Transmission Features: AutoStick driver-selectable manual control Transmission Fluid Type: MOPAR ATF+4 (or equivalent) Transmission Fluid Capacity: Approximately 10.5 Quarts (9.9 Liters) (dry fill) 📐 Dimensions Exterior Length: 202.7 inches (5148 mm) Width: 78.2 inches (1986 mm) Height: 68.7 inches (1745 mm) Wheelbase: 121.6 inches (3089 mm) Front Track: 65.1 inches (1654 mm) Rear Track: 65.0 inches (1651 mm) Interior Passenger Volume: 159.5 cubic feet (4.5 cubic meters) Cargo Cargo Volume Behind 3Rd Row: 31.1 cubic feet (0.9 cubic meters) Cargo Volume Behind 2Nd Row: 78.1 cubic feet (2.2 cubic meters) Cargo Volume Behind 1St Row: 140.5 cubic feet (4.0 cubic meters) Weights Curb Weight Min: 4509 lbs (2045 kg) Curb Weight Max: 4640 lbs (2105 kg) Gross Vehicle Weight Rating Gvwr: 6350 lbs (2880 kg) Max Towing Capacity: 3600 lbs (1633 kg) (with optional trailer tow package) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars IIHS Top Safety Pick: Yes (for some configurations, check specific model) Active Features Electronic Stability Control Esc: Standard Traction Control TCS: Standard Anti Lock Braking System ABS: Standard Brake Assist Bas: Standard Passive Features Airbags: Driver Frontal, Passenger Frontal, Front Side Curtain, Rear Side Curtain, Driver Knee Seatbelts: 3-point with pretensioners and load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Infotainment System: Uconnect system with touchscreen interface (availability varies by trim) Audio Options: AM/FM Radio, CD Player, MP3 Capability, Auxiliary Input, USB Port, SiriusXM Satellite Radio Navigation: Optional SiriusXM Navigation Driver Assistance Rear Parking Sensors: Optional ParkSense Rear Park Assist Backup Camera: Optional ParkView Rear Back-Up Camera Connectivity Bluetooth: Optional Uconnect Bluetooth hands-free communication 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 - 8,000 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendation based on oil type and usage). Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Cabin Air Filter: Replace every 15,000 - 20,000 miles. Spark Plugs: Recommended replacement at 100,000 miles (iridium-tipped...
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2012 Dodge Grand Caravan Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Grand Caravan
Year:
2012
Codes
Platform Code:
RT
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Owner maintenance, independent repair shops, fleet management
Competitive Analysis
Competitors:
Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar (previous generation)
Key Features
Vehicle Features:
Stow 'n Go seating, versatile cargo options, family-oriented design
Manual Benefit:
Empowers users with factory-level diagnostic and repair information, reducing reliance on dealerships and improving DIY capabilities.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service & Repair
Page Count
Estimated Pages:
Approximately 1500-2000+ (digital format)
Manual Type
Type:
Official Factory Service Manual (Software)
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary executable)
📖 Manual Coverage
Systems Covered
Engine:
3.6L Pentastar V6 (GWA engine code)
Transmission:
62TE (6-Speed Automatic)
Brakes:
ABS, Traction Control, Electronic Stability Control (ESC), Brake System Hydraulics & Components
Steering:
Power Steering System (Hydraulic), Steering Column, Wheel Alignment
Suspension:
Front Independent Suspension (MacPherson Struts), Rear Torsion Beam Axle, Shock Absorbers, Springs
Electrical:
Battery, Charging System, Starting System, Lighting, Fuses, Relays, Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls
HVAC:
Air Conditioning System, Heater, Ventilation, Climate Control System
Body Exterior:
Body Panels, Doors, Hinges, Latches, Bumpers, Glass, Wipers, Mirrors
Body Interior:
Seats, Upholstery, Interior Trim, Stow 'n Go System Components, Power Sliding Doors, Power Liftgate
Infotainment:
Radio, Navigation System, Uconnect System, Rear Seat Entertainment (RSE)
Safety Systems:
Airbags, Seatbelts, Supplemental Restraint System (SRS)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Inspection & Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Fault Tracing
Repair:
Engine Mechanical Repairs, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement, Body Panel Repair
Diagnostics:
OBD-II System Diagnostics, Scan Tool Procedures, Live Data Analysis
Installation:
Component Installation and Removal (e.g., alternator, starter, fuel pump)
Technical Depth
Depth:
Complete Factory Level Repair Procedures
Detail Level:
Step-by-step instructions, torque specifications, wiring diagrams, diagnostic flowcharts
📊 Manual Specifications
File Format
Digital Format Details:
Searchable text, high-resolution diagrams and illustrations, printable pages
Print Quality
Illustration Quality:
High-quality, detailed technical illustrations and schematics
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Type:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Pentastar V6
Engine Code:
GWA
Displacement:
3.6 Liters (3604 cc)
Configuration:
V6 (60-degree bank angle)
Valvetrain:
DOHC, 24 Valves (4 valves per cylinder)
Bore X Stroke:
3.72 in x 3.35 in (94.5 mm x 85.0 mm)
Compression Ratio:
10.2:1
Performance
Horsepower:
283 hp @ 6400 rpm
Torque:
260 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Fuel Tank Capacity:
20.0 gallons (75.7 Liters)
🔧 Transmission
Standard
Transmission Model:
62TE
Transmission Type:
6-Speed Automatic Transaxle
Optional
Optional Transmissions:
N/A for 2012 model year
Features
Transmission Features:
AutoStick driver-selectable manual control
Transmission Fluid Type:
MOPAR ATF+4 (or equivalent)
Transmission Fluid Capacity:
Approximately 10.5 Quarts (9.9 Liters) (dry fill)
📐 Dimensions
Exterior
Length:
202.7 inches (5148 mm)
Width:
78.2 inches (1986 mm)
Height:
68.7 inches (1745 mm)
Wheelbase:
121.6 inches (3089 mm)
Front Track:
65.1 inches (1654 mm)
Rear Track:
65.0 inches (1651 mm)
Interior
Passenger Volume:
159.5 cubic feet (4.5 cubic meters)
Cargo
Cargo Volume Behind 3Rd Row:
31.1 cubic feet (0.9 cubic meters)
Cargo Volume Behind 2Nd Row:
78.1 cubic feet (2.2 cubic meters)
Cargo Volume Behind 1St Row:
140.5 cubic feet (4.0 cubic meters)
Weights
Curb Weight Min:
4509 lbs (2045 kg)
Curb Weight Max:
4640 lbs (2105 kg)
Gross Vehicle Weight Rating Gvwr:
6350 lbs (2880 kg)
Max Towing Capacity:
3600 lbs (1633 kg) (with optional trailer tow package)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars
IIHS Top Safety Pick:
Yes (for some configurations, check specific model)
Active Features
Electronic Stability Control Esc:
Standard
Traction Control TCS:
Standard
Anti Lock Braking System ABS:
Standard
Brake Assist Bas:
Standard
Passive Features
Airbags:
Driver Frontal, Passenger Frontal, Front Side Curtain, Rear Side Curtain, Driver Knee
Seatbelts:
3-point with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
Uconnect system with touchscreen interface (availability varies by trim)
Audio Options:
AM/FM Radio, CD Player, MP3 Capability, Auxiliary Input, USB Port, SiriusXM Satellite Radio
Navigation:
Optional SiriusXM Navigation
Driver Assistance
Rear Parking Sensors:
Optional ParkSense Rear Park Assist
Backup Camera:
Optional ParkView Rear Back-Up Camera
Connectivity
Bluetooth:
Optional Uconnect Bluetooth hands-free communication
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 - 8,000 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendation based on oil type and usage).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 - 20,000 miles.
Spark Plugs:
Recommended replacement at 100,000 miles (iridium-tipped spark plugs).
Transmission Fluid Service:
Inspect every 30,000 miles, change fluid and filter as recommended (typically every 60,000 - 100,000 miles, refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (meeting Chrysler MS-6395)
Engine Oil Capacity:
6.9 Quarts (6.5 Liters) (with filter change)
Coolant Type:
MOPAR Antifreeze/Coolant (OAT) - Orange (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
MOPAR Power Steering Fluid (or equivalent)
Known Issues
Common Issues Potential:
Water pump leaks, shifting issues in transmission (62TE), power sliding door malfunctions, climate control system problems, potential for oil consumption (early Pentastar engines).
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge has a long history of producing practical and powerful vehicles, including a strong presence in the minivan segment.
Model Evolution
Grand Caravan Evolution:
The Grand Caravan has been a benchmark in the minivan segment since its introduction, evolving through multiple generations to offer increased comfort, versatility, and technology.
2012 Model Notes:
The 2012 Grand Caravan received a significant update with the introduction of the Pentastar V6 engine, improving performance and fuel efficiency over previous models. It also featured updated styling and interior amenities.
Production
Assembly Location:
Windsor, Ontario, Canada (Chrysler Canada Inc.)
🏆 Awards & Recognition
Recognitions
Awards Notes:
While specific awards for the 2012 model year are less prominent than general segment recognition, the Grand Caravan consistently ranked as a popular and practical choice in the minivan category. Its Pentastar V6 engine was widely praised for its performance and refinement.
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