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2004 Dodge Intrepid Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Platform: LH platform 👋 Introduction Market Position Vehicle Segment: Full-size sedan, known for its spacious interior and comfortable ride. Competitive Analysis Key Competitors: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre. Key Features Design Philosophy: Comfortable touring sedan, often featuring a distinctive aerodynamic exterior design. Manual Value Proposition Diy Benefit: Empowers owners to maintain, service, diagnose, and repair their vehicle, saving on labor costs. Dealer Equivalence: Provides the same information used by dealership technicians. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive maintenance, service, diagnosis, and repair procedures for the 2004 Dodge Intrepid. Content Description: Covers all aspects of vehicle maintenance and repair, including detailed schematics and troubleshooting. Page Count Estimated Page Count: Approximately 1000-1500 pages (typical for comprehensive service manuals of this era). Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics. Drivetrain: Front-wheel drive, driveline components, transaxle (automatic), lubrication, diagnostics, and repair. Brakes: Hydraulic system, ABS, parking brake, brake component replacement, bleeding, diagnostics. Suspension Steering: Front and rear suspension, steering system, wheel alignment, power steering, component replacement. Electrical Electronics: Power systems, charging system, starting system, ignition control, instrument cluster, lamps, audio/video, chime/buzzer, clock, message systems, horn, speed control, vehicle theft security, electronic control modules (ECMs), wiring diagrams. Body Chassis: Frame, bumpers, body panels, doors, glass, interior trim, exterior trim, heating and air conditioning (HVAC), wipers and washers. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections. Repair: Step-by-step repair procedures for all major components and systems. Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based diagnostics. Technical Depth Depth: Detailed, comprehensive, factory-level information suitable for professional technicians and advanced DIYers. Illustration Quality: Highly detailed exploded pictures and diagrams. 📊 Manual Specifications File Format File Quality: Printable PDF pages, likely with searchable text and high-resolution diagrams. Print Quality Printability: All pages are printable. Binding Type Binding Type: Digital (N/A for downloaded file, but implies professional layout for printing). Paper Type Paper Type: Digital (N/A for downloaded file, but implies standard paper for printing). Compatibility Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 3.2L V6 (ECL), 3.5L V6 (EGG/EGQ). Performance Horsepower Range: Approximately 189 hp (2.7L) to 234 hp (3.5L). Torque Range: Approximately 232 lb-ft (2.7L) to 242 lb-ft (3.5L). Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI). Recommended Fuel: Unleaded gasoline, 87 octane (minimum). Engine Mechanical Bore X Stroke: Varies by engine (e.g., 3.5L: 3.70 x 3.09 in). Engine Design: Overhead Valve (OHV) for 2.7L, Single Overhead Camshaft (SOHC) for 3.2L and 3.5L. Valve Train: Pushrod (2.7L) or SOHC with 24 valves (3.2L/3.5L). Engine Block Material: Aluminum Alloy. Engine Cooling Type: Liquid-cooled. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle. Optional Optional Transmission: None offered for 2004 model year. Features Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid Type 9602). Transaxle Fluid Capacity: Approximately 9.5 quarts (8.9 liters) (check manual for exact figure). 📐 Dimensions Exterior Length: Approximately 201.0 inches. Width: Approximately 74.4 inches. Height: Approximately 56.7 inches. Wheelbase: Approximately 113.0 inches. Weights Curb Weight: Approximately 3500-3700 lbs (depending on engine and options). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2004 model year). NHTSA Front Impact Passenger: 5 Stars (2004 model year). IIHS Moderate Overlap Frontal: Good (2004 model year). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional Traction Control System. Passive Features Airbags: Driver, passenger, side curtain airbags (optional on some trims). Seat Belts: Front and rear seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo with optional premium sound systems and Infinity speakers available. Climate Control: Manual or Automatic Temperature Control (ATC) systems. Driver Assistance Cruise Control: Standard Speed Control. Connectivity Remote Keyless Entry: Available Remote Keyless Entry system. Security Anti Theft System: Factory Vehicle Theft Security System. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics). Transmission Fluid Change: Every 30,000-60,000 miles or as per severe service schedule (consult manual). Coolant Change: Every 30,000-100,000 miles depending on coolant type (consult manual for specific type and interval). Fluid Specifications Engine Oil Spec: SAE 5W-30 (API Service SG or higher). Power Steering Fluid: Chrysler power steering fluid (MS-5931) or equivalent. Brake Fluid Type: DOT 3. Known Issues Common Wear Items: Wheel bearings, CV joints, front suspension components (ball joints, tie rods), heater core, fuel pump, transmission solenoid packs. Engine Specific Concerns: Timing belt replacement (if applicable to specific engine, though most Intrepid V6s were timing chain driven), oil leaks, valve stem seals. Electrical Concerns: PCM failures, instrument...
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Sku: 267442
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2004 Dodge Intrepid Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Platform:
LH platform
👋 Introduction
Market Position
Vehicle Segment:
Full-size sedan, known for its spacious interior and comfortable ride.
Competitive Analysis
Key Competitors:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre.
Key Features
Design Philosophy:
Comfortable touring sedan, often featuring a distinctive aerodynamic exterior design.
Manual Value Proposition
Diy Benefit:
Empowers owners to maintain, service, diagnose, and repair their vehicle, saving on labor costs.
Dealer Equivalence:
Provides the same information used by dealership technicians.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive maintenance, service, diagnosis, and repair procedures for the 2004 Dodge Intrepid.
Content Description:
Covers all aspects of vehicle maintenance and repair, including detailed schematics and troubleshooting.
Page Count
Estimated Page Count:
Approximately 1000-1500 pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics.
Drivetrain:
Front-wheel drive, driveline components, transaxle (automatic), lubrication, diagnostics, and repair.
Brakes:
Hydraulic system, ABS, parking brake, brake component replacement, bleeding, diagnostics.
Suspension Steering:
Front and rear suspension, steering system, wheel alignment, power steering, component replacement.
Electrical Electronics:
Power systems, charging system, starting system, ignition control, instrument cluster, lamps, audio/video, chime/buzzer, clock, message systems, horn, speed control, vehicle theft security, electronic control modules (ECMs), wiring diagrams.
Body Chassis:
Frame, bumpers, body panels, doors, glass, interior trim, exterior trim, heating and air conditioning (HVAC), wipers and washers.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections.
Repair:
Step-by-step repair procedures for all major components and systems.
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based diagnostics.
Technical Depth
Depth:
Detailed, comprehensive, factory-level information suitable for professional technicians and advanced DIYers.
Illustration Quality:
Highly detailed exploded pictures and diagrams.
📊 Manual Specifications
File Format
File Quality:
Printable PDF pages, likely with searchable text and high-resolution diagrams.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Type:
Digital (N/A for downloaded file, but implies professional layout for printing).
Paper Type
Paper Type:
Digital (N/A for downloaded file, but implies standard paper for printing).
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Required Software:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6 (EER), 3.2L V6 (ECL), 3.5L V6 (EGG/EGQ).
Performance
Horsepower Range:
Approximately 189 hp (2.7L) to 234 hp (3.5L).
Torque Range:
Approximately 232 lb-ft (2.7L) to 242 lb-ft (3.5L).
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI).
Recommended Fuel:
Unleaded gasoline, 87 octane (minimum).
Engine Mechanical
Bore X Stroke:
Varies by engine (e.g., 3.5L: 3.70 x 3.09 in).
Engine Design:
Overhead Valve (OHV) for 2.7L, Single Overhead Camshaft (SOHC) for 3.2L and 3.5L.
Valve Train:
Pushrod (2.7L) or SOHC with 24 valves (3.2L/3.5L).
Engine Block Material:
Aluminum Alloy.
Engine Cooling Type:
Liquid-cooled.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle.
Optional
Optional Transmission:
None offered for 2004 model year.
Features
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 9602).
Transaxle Fluid Capacity:
Approximately 9.5 quarts (8.9 liters) (check manual for exact figure).
📐 Dimensions
Exterior
Length:
Approximately 201.0 inches.
Width:
Approximately 74.4 inches.
Height:
Approximately 56.7 inches.
Wheelbase:
Approximately 113.0 inches.
Weights
Curb Weight:
Approximately 3500-3700 lbs (depending on engine and options).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2004 model year).
NHTSA Front Impact Passenger:
5 Stars (2004 model year).
IIHS Moderate Overlap Frontal:
Good (2004 model year).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Control System.
Passive Features
Airbags:
Driver, passenger, side curtain airbags (optional on some trims).
Seat Belts:
Front and rear seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo with optional premium sound systems and Infinity speakers available.
Climate Control:
Manual or Automatic Temperature Control (ATC) systems.
Driver Assistance
Cruise Control:
Standard Speed Control.
Connectivity
Remote Keyless Entry:
Available Remote Keyless Entry system.
Security
Anti Theft System:
Factory Vehicle Theft Security System.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles or as per severe service schedule (consult manual).
Coolant Change:
Every 30,000-100,000 miles depending on coolant type (consult manual for specific type and interval).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API Service SG or higher).
Power Steering Fluid:
Chrysler power steering fluid (MS-5931) or equivalent.
Brake Fluid Type:
DOT 3.
Known Issues
Common Wear Items:
Wheel bearings, CV joints, front suspension components (ball joints, tie rods), heater core, fuel pump, transmission solenoid packs.
Engine Specific Concerns:
Timing belt replacement (if applicable to specific engine, though most Intrepid V6s were timing chain driven), oil leaks, valve stem seals.
Electrical Concerns:
PCM failures, instrument cluster problems, body control module (BCM) issues, power window regulators.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a division of Chrysler).
Model Evolution
Platform Generation:
Second generation of the LH platform, introduced for the 2002 model year, with styling and feature updates for 2004.
Production
Production Years Intrepid:
1993-2004.
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent 5-star front crash test ratings from NHTSA during its production run.
Ratings
Consumer Ratings Typical:
Varied consumer satisfaction ratings, often praised for space and comfort, but sometimes criticized for powertrain reliability compared to some competitors.
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