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2010 Dodge RAM 5500 Truck Diesel Supplement Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM 5500 Truck Year: 2010 Model Variant: Diesel Supplement Codes Chassis Code: DS/DJ Platform: Fourth Generation Ram Truck (2009-2018) 👋 Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck (Class 5) Target Audience: Owners and operators of 2010 Dodge RAM 5500 trucks equipped with the Cummins 6.7L turbo diesel engine, who require specific information for maintenance and operation. Competitive Analysis Competitors 2010: Ford F-550 Super Duty, Chevrolet Silverado 5500 HD (if applicable), GMC Sierra 5500 HD (if applicable). Key Features Purpose Of Supplement: To provide specific operational and maintenance information for the diesel-equipped variant of the 2010 Ram 5500, supplementing the main owner's manual. 📋 Manual Details Coverage Areas Areas Covered: Introduction, Instrument Cluster, Driver Controls, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories Accessories Coverage: Information pertaining to factory-installed accessories and their operation or maintenance, particularly those integrated with the diesel powertrain. Page Count Estimated Page Count: Approximately 100-150 pages (estimated based on typical diesel supplement manual content) Manual Type Manual Type: Diesel Supplement Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Diesel Engine Systems: Fuel system, lubrication system, cooling system, air intake and exhaust systems, emission control systems, glow plug system, engine diagnostics related to diesel operation. Vehicle Systems Interaction: Integration of diesel engine with instrument cluster, driver controls, and general driving operation. Engine Compartment Layout: Identification of key diesel engine components, fluid reservoirs, filters, belts, and their locations for inspection and service. Procedures Included Maintenance Procedures: Routine maintenance checks specific to diesel engines, fluid level checks and top-offs (engine oil, coolant, fuel), air filter replacement, battery maintenance, cleaning procedures. Technical Information Procedures: Accessing and understanding information related to part numbers, refill capacities, and lubricant specifications relevant to the diesel powertrain. Refill Capacity Guide: Specific capacities for engine oil, coolant, windshield washer fluid, and potentially transmission and differential fluid if covered in this supplement. Dashboard Indicators Explanation: Explanation of instrument cluster warning lights and indicators specific to diesel operation (e.g., glow plug indicator, DPF status). Driver Control Functions: Explanation of driver controls such as transmission shifter, exhaust brake control (if equipped), and trailer brake controller. Technical Depth Depth Of Coverage: Focuses on owner-level maintenance and operational information specific to the diesel engine, complementing the primary owner's manual. Includes essential specifications for routine upkeep. Lubricant Specification Detail: Detailed information on recommended lubricant types, viscosity grades, and specifications for engine oil, transmission fluid, axle lubricant, and chassis grease. Troubleshooting Guidance: Basic troubleshooting tips for common diesel-related operational issues or dashboard warnings. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (requires compatible PDF reader) Binding Type Binding Type: Digital Download (Not Applicable) Paper Type Paper Type: Digital (Not Applicable) ⚙️ Engine Specifications Primary Engine Engine Model: Cummins ISB 6.7L Turbo Diesel Performance Horsepower Range: Typically 305-345 hp (depending on specific configuration and tuning for 2010) Torque Range: Typically 550-610 lb-ft (depending on specific configuration and tuning for 2010) Fuel System Fuel Type: Diesel Injection System: High-pressure common rail (HPCR) Emissions Control Emission Standard Compliance: EPA 2010 compliant (likely requiring Diesel Particulate Filter - DPF, and Selective Catalytic Reduction - SCR or Exhaust Gas Recirculation - EGR systems). Engine Compartment Cooling System Type: Pressurized, liquid-cooled system with a substantial radiator and fan assembly to manage heat under heavy loads. Intake System: Turbocharged induction system with an intercooler to improve air density for combustion efficiency. Exhaust System: Heavy-duty exhaust system, likely including a Diesel Particulate Filter (DPF) and Diesel Oxidation Catalyst (DOC) for emissions control. 🔧 Transmission Standard Standard Transmission: 6-speed manual (e.g., G56) or 6-speed automatic (e.g., AS68RC) Optional Optional Transmission: Refer to specific vehicle configuration, typically automatic for heavier duty applications. Features Transmission Fluid Type: Specific to transmission type (e.g., ATF+4 for AS68RC, manual transmission fluid for G56 - manual consult required). 📐 Dimensions Exterior Gvw Range: Gross Vehicle Weight Rating (GVWR) typically starting at 17,000 lbs and going up to 23,000 lbs for the 5500. Cargo Payload Capacity: Significant payload capacity, varying by configuration (typically 5,000-10,000+ lbs). Weights Curb Weight: Varies significantly by cab configuration, drivetrain, and equipment, but generally in the 7,000-9,000 lbs range. 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA and IIHS ratings for heavy-duty trucks are specific to configuration and may not always be directly comparable to light-duty vehicles. Focus on structural integrity and specific component safety. Active Features Active Safety Features: ABS, potentially trailer sway control, integrated trailer brake controller (optional). Passive Features Passive Safety Features: Airbags (front, potentially side curtain depending on cab), reinforced safety cage construction. 💡 Technology Features Infotainment Infotainment Options 2010: Basic infotainment systems were available, including AM/FM/CD players, satellite radio capability, and optional navigation. Bluetooth...
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2010 Dodge RAM 5500 Truck Diesel Supplement Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM 5500 Truck
Year:
2010
Model Variant:
Diesel Supplement
Codes
Chassis Code:
DS/DJ
Platform:
Fourth Generation Ram Truck (2009-2018)
👋 Introduction
Market Position
Vehicle Segment:
Heavy-Duty Pickup Truck (Class 5)
Target Audience:
Owners and operators of 2010 Dodge RAM 5500 trucks equipped with the Cummins 6.7L turbo diesel engine, who require specific information for maintenance and operation.
Competitive Analysis
Competitors 2010:
Ford F-550 Super Duty, Chevrolet Silverado 5500 HD (if applicable), GMC Sierra 5500 HD (if applicable).
Key Features
Purpose Of Supplement:
To provide specific operational and maintenance information for the diesel-equipped variant of the 2010 Ram 5500, supplementing the main owner's manual.
📋 Manual Details
Coverage Areas
Areas Covered:
Introduction, Instrument Cluster, Driver Controls, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories
Accessories Coverage:
Information pertaining to factory-installed accessories and their operation or maintenance, particularly those integrated with the diesel powertrain.
Page Count
Estimated Page Count:
Approximately 100-150 pages (estimated based on typical diesel supplement manual content)
Manual Type
Manual Type:
Diesel Supplement Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Diesel Engine Systems:
Fuel system, lubrication system, cooling system, air intake and exhaust systems, emission control systems, glow plug system, engine diagnostics related to diesel operation.
Vehicle Systems Interaction:
Integration of diesel engine with instrument cluster, driver controls, and general driving operation.
Engine Compartment Layout:
Identification of key diesel engine components, fluid reservoirs, filters, belts, and their locations for inspection and service.
Procedures Included
Maintenance Procedures:
Routine maintenance checks specific to diesel engines, fluid level checks and top-offs (engine oil, coolant, fuel), air filter replacement, battery maintenance, cleaning procedures.
Technical Information Procedures:
Accessing and understanding information related to part numbers, refill capacities, and lubricant specifications relevant to the diesel powertrain.
Refill Capacity Guide:
Specific capacities for engine oil, coolant, windshield washer fluid, and potentially transmission and differential fluid if covered in this supplement.
Dashboard Indicators Explanation:
Explanation of instrument cluster warning lights and indicators specific to diesel operation (e.g., glow plug indicator, DPF status).
Driver Control Functions:
Explanation of driver controls such as transmission shifter, exhaust brake control (if equipped), and trailer brake controller.
Technical Depth
Depth Of Coverage:
Focuses on owner-level maintenance and operational information specific to the diesel engine, complementing the primary owner's manual. Includes essential specifications for routine upkeep.
Lubricant Specification Detail:
Detailed information on recommended lubricant types, viscosity grades, and specifications for engine oil, transmission fluid, axle lubricant, and chassis grease.
Troubleshooting Guidance:
Basic troubleshooting tips for common diesel-related operational issues or dashboard warnings.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (requires compatible PDF reader)
Binding Type
Binding Type:
Digital Download (Not Applicable)
Paper Type
Paper Type:
Digital (Not Applicable)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Cummins ISB 6.7L Turbo Diesel
Performance
Horsepower Range:
Typically 305-345 hp (depending on specific configuration and tuning for 2010)
Torque Range:
Typically 550-610 lb-ft (depending on specific configuration and tuning for 2010)
Fuel System
Fuel Type:
Diesel
Injection System:
High-pressure common rail (HPCR)
Emissions Control
Emission Standard Compliance:
EPA 2010 compliant (likely requiring Diesel Particulate Filter - DPF, and Selective Catalytic Reduction - SCR or Exhaust Gas Recirculation - EGR systems).
Engine Compartment
Cooling System Type:
Pressurized, liquid-cooled system with a substantial radiator and fan assembly to manage heat under heavy loads.
Intake System:
Turbocharged induction system with an intercooler to improve air density for combustion efficiency.
Exhaust System:
Heavy-duty exhaust system, likely including a Diesel Particulate Filter (DPF) and Diesel Oxidation Catalyst (DOC) for emissions control.
🔧 Transmission
Standard
Standard Transmission:
6-speed manual (e.g., G56) or 6-speed automatic (e.g., AS68RC)
Optional
Optional Transmission:
Refer to specific vehicle configuration, typically automatic for heavier duty applications.
Features
Transmission Fluid Type:
Specific to transmission type (e.g., ATF+4 for AS68RC, manual transmission fluid for G56 - manual consult required).
📐 Dimensions
Exterior
Gvw Range:
Gross Vehicle Weight Rating (GVWR) typically starting at 17,000 lbs and going up to 23,000 lbs for the 5500.
Cargo
Payload Capacity:
Significant payload capacity, varying by configuration (typically 5,000-10,000+ lbs).
Weights
Curb Weight:
Varies significantly by cab configuration, drivetrain, and equipment, but generally in the 7,000-9,000 lbs range.
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA and IIHS ratings for heavy-duty trucks are specific to configuration and may not always be directly comparable to light-duty vehicles. Focus on structural integrity and specific component safety.
Active Features
Active Safety Features:
ABS, potentially trailer sway control, integrated trailer brake controller (optional).
Passive Features
Passive Safety Features:
Airbags (front, potentially side curtain depending on cab), reinforced safety cage construction.
💡 Technology Features
Infotainment
Infotainment Options 2010:
Basic infotainment systems were available, including AM/FM/CD players, satellite radio capability, and optional navigation. Bluetooth connectivity might be available on higher trims.
Driver Assistance
Driver Assistance Features:
Trailer brake controller (optional), cruise control. More advanced driver assistance systems were less common in heavy-duty trucks of this era.
Connectivity
Diagnostic Ports:
OBD-II (SAE J1962) diagnostic port for engine and vehicle system scanning.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 7,500-10,000 miles or 6-12 months, but heavily dependent on operating conditions (severe vs. normal duty) and oil type used. Consult manual for precise intervals.
Fuel Filter Replacement Interval:
Crucial for diesel engines. Typically 15,000-30,000 miles or annually, depending on fuel quality. Manual will specify.
Air Filter Replacement Interval:
Varies by operating environment. Check periodically for restriction, replace as needed or based on mileage (e.g., 20,000-30,000 miles).
Fluid Specifications
Engine Oil Specification:
API CJ-4 or newer diesel engine oil, viscosity grade typically 15W-40 or 5W-40 synthetic for colder climates. Manual will specify exact Cummins-approved oils.
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) engine coolant, typically extended life. Specific Mopar coolant type required. Capacity ~3.5 gallons.
Def Fluid Requirement:
If equipped with SCR system for emissions compliance, Diesel Exhaust Fluid (DEF) is required. Capacity and refill information will be in the main manual or specific sections.
Engine Oil Capacity:
Approximately 12 quarts (11.4 liters) for the 6.7L Cummins engine. Manual will confirm precise amount.
Transmission Fluid Capacity:
Varies by transmission type (e.g., ~12-13 quarts for AS68RC). Manual is the definitive source.
Engine Coolant Capacity:
Approximately 3.5 gallons (13.2 liters) for the 6.7L Cummins. Manual will confirm.
Known Issues
Common Diesel Concerns 2010:
DPF regeneration issues, EGR valve failures, potential injector issues (though the 6.7L Cummins is generally robust), urea quality issues (if DEF equipped).
Maintenance Focus Areas:
Proper fuel filtration, ensuring adequate engine cooling, monitoring DPF status, and correct oil and coolant maintenance are critical for longevity.
Part Numbers
Engine Oil Filter Example Part Number:
Mopar or Fleetguard equivalents common (e.g., Mopar 68191349AA, Fleetguard LF16035). Consult manual for exact part numbers.
Fuel Filter Example Part Number:
Mopar or Fleetguard equivalents common (e.g., Mopar 68191350AA, Fleetguard FS1000). Consult manual for exact part numbers.
Air Filter Example Part Number:
Mopar or Donaldson equivalents common (e.g., Mopar 68048000AA, Donaldson P551500). Consult manual for exact part numbers.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks for commercial and personal use.
Model Evolution
Ram Truck Lineage:
The Ram truck line, originally part of Dodge, became a standalone brand (Ram Trucks) in 2009, but this manual pertains to the 2010 model year which was transitioning under the new branding structure.
Production
Assembly Location:
Saltillo, Mexico (typical for Ram heavy-duty trucks).
🏆 Awards & Recognition
Recognitions
Diesel Engine Recognition:
The Cummins 6.7L ISB engine is widely respected in the industry for its durability and performance in heavy-duty applications.
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