DODGE STEALTH Workshop Repair Manual All 1991-1994 ModelS COVERED
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🏷️ Basic Information Identification Make: Dodge Model: Stealth Generation: 1st Generation Production Years: 1991-1996 Codes Platform Code: Mitsubishi Z16A (platform shared with Mitsubishi 3000GT/GTO) 👋 Introduction Market Position Positioning: The Dodge Stealth was a badge-engineered version of the Mitsubishi 3000GT/GTO, positioned as a sporty, performance-oriented coupe in the Dodge lineup. It offered advanced technology for its time, particularly the R/T Twin-Turbo models. Competitive Analysis Competitors: Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette, and Ford Mustang. Key Features Distinguishing Features: Unique styling, available All-Wheel Drive (AWD) and All-Wheel Steering (AWS), potent twin-turbocharged V6 engine (R/T Twin-Turbo), active aerodynamics (on some models), and advanced electronic systems. Manual Value Proposition Value For Owner: Provides comprehensive, factory-level repair and maintenance information essential for owners and independent mechanics to keep the Dodge Stealth running optimally, covering complex systems unique to this model. 📋 Manual Details Coverage Areas Model Years: 1991, 1992, 1993, 1994 Trim Levels Covered: All trims including Base, ES, R/T, R/T Twin-Turbo (AWD/AWS) Page Count Estimated Page Count: Extensive, typically over 1500 pages for a complete workshop manual covering multiple years and variants. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) File Format: PDF Print Quality: High resolution, suitable for printing. Contains clear diagrams and illustrations. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Software Compatibility: Compatible with all modern operating systems (Windows, macOS, Linux) and devices capable of opening PDF files. 📖 Manual Coverage Systems Covered Engine: 6G72 SOHC & DOHC (Naturally Aspirated & Twin-Turbocharged V6), including diagnostics, repair, overhaul, tuning, and specifications. Transmission: 5-Speed Manual, 4-Speed Automatic (F4A51, F5A51), including overhaul, adjustments, and electronic control diagnostics. Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including viscous coupling center differential, transfer cases, driveshafts, CV joints, and limited-slip differentials (for R/T Twin-Turbo). Suspension: Front McPherson strut with multi-link, Rear multi-link independent suspension, including geometry, adjustments, component replacement, and AWD Active Aerodynamics/Suspension (if applicable to specific trims/years covered). Steering: Power-assisted rack and pinion, All-Wheel Steering (AWS) system diagnostics and repair. Brakes: Front & Rear disc brakes (including 4-piston calipers for R/T Twin-Turbo), ABS system diagnostics, hydraulic components, parking brake. Electrical System: Complete automotive electrical system, including battery, charging system, starter, ignition system, lighting, horn, wipers, power windows/locks/seats, mirrors, and integrated diagnostic trouble codes (DTCs). Climate Control: HVAC system, A/C system, heater core, blower motor, refrigerant handling, diagnostic procedures. Body And Interior: Body panel removal/installation, interior trim, seats, dashboard, door mechanisms, glass, seals, convertible top (if applicable to later models not in this coverage). Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes, oxygen sensors. Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fans, pressure cap. Exhaust Gas Recirculation: EGR valve operation, diagnostics, and maintenance. Turbocharger System: For R/T Twin-Turbo models: turbocharger operation, intercooler, wastegate, boost control, diagnostics. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, coolant flush, tune-ups. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, fault code interpretation, wiring diagrams for electrical issues. Repair: Step-by-step instructions for component replacement, rebuilding, and repair for all major systems. Disassembly Assembly: Detailed exploded views and procedures for disassembling and reassembling engines, transmissions, suspension components, body panels, and interior parts. Adjustments: Engine timing, idle speed, clutch adjustment, parking brake adjustment, suspension alignment procedures. Rebuilding Overhaul: Complete engine and transmission rebuild procedures, including torque specifications, clearances, and component tolerances. Torque Specifications: Comprehensive list of torque values for all fasteners across all major systems. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, including component locations and connector pinouts. Technical Depth Depth: Comprehensive workshop level, covering from basic maintenance and fluid changes to advanced engine and transmission overhauls, and complex diagnostic procedures. Diagnostic Capability: Includes diagnostic trouble codes (DTCs), electronic control unit (ECU) diagnostics, and sensor testing procedures. ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Engine Configuration: 3.0L (2972cc) SOHC V6 and DOHC V6 Valvetrain: 12 valves (SOHC) or 24 valves (DOHC), SOHC with 2 valves per cylinder, DOHC with 4 valves per cylinder. Performance Horsepower Naturally Aspirated: Approximately 222 hp (166 kW) @ 6000 rpm (SOHC V6) Torque Naturally Aspirated: Approximately 200 lb-ft (271 Nm) @ 4500 rpm (SOHC V6) Horsepower Twin Turbo: Approximately 300 hp (224 kW) @ 6000 rpm (DOHC V6 Twin-Turbo) Torque Twin Turbo: Approximately 307 lb-ft (416 Nm) @ 2500 rpm (DOHC V6 Twin-Turbo) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Ignition System: Electronic ignition with distributor (early models) or distributorless ignition system (DIS) with coil packs (later models). Engine Maintenance Spark Plug Type: Refer to manual for specific part numbers based on engine variant and year (e.g., NGK Platinum or Iridium recommended). Timing Belt Replacement Interval: Typically 60,000 miles (96,000...
Mitsubishi Z16A (platform shared with Mitsubishi 3000GT/GTO)
👋 Introduction
Market Position
Positioning:
The Dodge Stealth was a badge-engineered version of the Mitsubishi 3000GT/GTO, positioned as a sporty, performance-oriented coupe in the Dodge lineup. It offered advanced technology for its time, particularly the R/T Twin-Turbo models.
Competitive Analysis
Competitors:
Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette, and Ford Mustang.
Key Features
Distinguishing Features:
Unique styling, available All-Wheel Drive (AWD) and All-Wheel Steering (AWS), potent twin-turbocharged V6 engine (R/T Twin-Turbo), active aerodynamics (on some models), and advanced electronic systems.
Manual Value Proposition
Value For Owner:
Provides comprehensive, factory-level repair and maintenance information essential for owners and independent mechanics to keep the Dodge Stealth running optimally, covering complex systems unique to this model.
📋 Manual Details
Coverage Areas
Model Years:
1991, 1992, 1993, 1994
Trim Levels Covered:
All trims including Base, ES, R/T, R/T Twin-Turbo (AWD/AWS)
Page Count
Estimated Page Count:
Extensive, typically over 1500 pages for a complete workshop manual covering multiple years and variants.
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
File Format:
PDF
Print Quality:
High resolution, suitable for printing. Contains clear diagrams and illustrations.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Software Compatibility:
Compatible with all modern operating systems (Windows, macOS, Linux) and devices capable of opening PDF files.
📖 Manual Coverage
Systems Covered
Engine:
6G72 SOHC & DOHC (Naturally Aspirated & Twin-Turbocharged V6), including diagnostics, repair, overhaul, tuning, and specifications.
Transmission:
5-Speed Manual, 4-Speed Automatic (F4A51, F5A51), including overhaul, adjustments, and electronic control diagnostics.
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including viscous coupling center differential, transfer cases, driveshafts, CV joints, and limited-slip differentials (for R/T Twin-Turbo).
Suspension:
Front McPherson strut with multi-link, Rear multi-link independent suspension, including geometry, adjustments, component replacement, and AWD Active Aerodynamics/Suspension (if applicable to specific trims/years covered).
Steering:
Power-assisted rack and pinion, All-Wheel Steering (AWS) system diagnostics and repair.
Brakes:
Front & Rear disc brakes (including 4-piston calipers for R/T Twin-Turbo), ABS system diagnostics, hydraulic components, parking brake.
Electrical System:
Complete automotive electrical system, including battery, charging system, starter, ignition system, lighting, horn, wipers, power windows/locks/seats, mirrors, and integrated diagnostic trouble codes (DTCs).
Body panel removal/installation, interior trim, seats, dashboard, door mechanisms, glass, seals, convertible top (if applicable to later models not in this coverage).
Step-by-step instructions for component replacement, rebuilding, and repair for all major systems.
Disassembly Assembly:
Detailed exploded views and procedures for disassembling and reassembling engines, transmissions, suspension components, body panels, and interior parts.
Complete engine and transmission rebuild procedures, including torque specifications, clearances, and component tolerances.
Torque Specifications:
Comprehensive list of torque values for all fasteners across all major systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, including component locations and connector pinouts.
Technical Depth
Depth:
Comprehensive workshop level, covering from basic maintenance and fluid changes to advanced engine and transmission overhauls, and complex diagnostic procedures.
Diagnostic Capability:
Includes diagnostic trouble codes (DTCs), electronic control unit (ECU) diagnostics, and sensor testing procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Configuration:
3.0L (2972cc) SOHC V6 and DOHC V6
Valvetrain:
12 valves (SOHC) or 24 valves (DOHC), SOHC with 2 valves per cylinder, DOHC with 4 valves per cylinder.
Performance
Horsepower Naturally Aspirated:
Approximately 222 hp (166 kW) @ 6000 rpm (SOHC V6)
Torque Naturally Aspirated:
Approximately 200 lb-ft (271 Nm) @ 4500 rpm (SOHC V6)
Horsepower Twin Turbo:
Approximately 300 hp (224 kW) @ 6000 rpm (DOHC V6 Twin-Turbo)
Electronic ignition with distributor (early models) or distributorless ignition system (DIS) with coil packs (later models).
Engine Maintenance
Spark Plug Type:
Refer to manual for specific part numbers based on engine variant and year (e.g., NGK Platinum or Iridium recommended).
Timing Belt Replacement Interval:
Typically 60,000 miles (96,000 km) or 5 years, whichever comes first. Critical for DOHC engines.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission (Getrag 5-speed) for Base and R/T models.
Optional
Transmission Type:
4-speed automatic transmission (F4A51/F5A51) for Base, ES models. 4-speed automatic available for R/T Twin-Turbo (less common).
Features
AWD Transmission Features:
For R/T Twin-Turbo AWD models: Active all-wheel drive system with viscous coupling center differential.
Transmission Fluid
Manual Transmission Fluid Spec:
Refer to manual for specific GL-4 or GL-5 gear oil specifications. Typically 75W-90.
Automatic Transmission Fluid Spec:
Refer to manual for specific ATF specifications. Often Diamond SP-II or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 180.7 inches (4590 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 49.4 inches (1255 mm)
Wheelbase:
Approx. 98.6 inches (2505 mm)
Weights
Curb Weight:
Approx. 3,400 - 3,800 lbs (1542 - 1724 kg) depending on trim and drivetrain.
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual for specific GVWR.
Cargo
Trunk Capacity:
Approx. 7.6 cu ft (0.21 m³)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific testing. Generally considered a safe vehicle for its era. Manual will detail specific safety system components.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Aws:
Optional All-Wheel Steering (AWS) on some models for improved maneuverability.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
Body Structure:
Reinforced safety cage construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and CD player (optional). Premium sound systems available on some trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Active Aero:
Found on R/T Twin-Turbo models: retractable front air dam and rear wing that adjust with speed.
Connectivity
Factory Alarms:
Factory alarm system with immobilizer (features vary by year and region).
Gauge Cluster
Instrumentation:
Digital or analog instrument cluster depending on trim, including tachometer, speedometer, fuel gauge, engine temperature, and warning lights. Boost gauge on R/T Twin-Turbo.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Refer to manual for specific grade.
Transmission Fluid Change Interval:
Automatic: 30,000-50,000 miles (48,000-80,000 km). Manual: check and top up as needed, major service at higher mileage.
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Specification:
Refer to manual: typically 5W-30 or 10W-30, API SG/SH or higher, ILSAC GF-2.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for V6 engines.
Coolant Specification:
Ethylene glycol-based coolant. Refer to manual for specific type and mixture ratio (usually 50/50).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
ECS (Electronic Control Suspension) failure, ABS sensor issues, AWD system component wear, oil leaks from crank seals/gaskets, turbocharger issues on R/T Twin-Turbo models, potential electrical gremlins due to age, interior wear and tear.
Maintenance Schedule Importance:
Adhering to the timing belt replacement schedule is critical to prevent catastrophic engine damage. Regular fluid changes and inspection of aging rubber components are also important.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of performance vehicles, including the Charger, Challenger, and Viper. The Stealth was a departure into the sports coupe segment, leveraging Mitsubishi's engineering.
Model Evolution
Evolution 1991-1994:
While the Stealth was primarily a rebadged 3000GT, minor styling tweaks and feature changes occurred across the early production years. The most significant differentiation was between the naturally aspirated and twin-turbocharged models.
Production
Manufacturing Location:
Japan (manufactured by Mitsubishi Motors)
Production Volume:
Relatively low compared to mainstream models, making it a more niche vehicle. Exact figures vary by year.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Received generally positive reviews for its performance, handling, and advanced technology, though some criticized its complexity and weight compared to more focused sports cars.
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