2002 Dodge Stratus Service Repair Manual & Diagnostic Manuals
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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Stratus / Sebring Model Year: 2002 Codes Platform: Chrysler JA/JXI Platform 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Key Competitors 2002: Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Impala, Nissan Altima, Mazda 626. Key Features Vehicle Design Philosophy: Offered a balance of comfort, styling, and a range of powertrain options within the Chrysler Corporation's family of vehicles. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and diagnostics for 2002 Stratus and Sebring models, including powertrain, chassis, and specific diagnostic procedures. Page Count Estimated Total Pages: Estimate: 1000+ pages (across all included manuals) Manual Type Types Included: Service Manual, Diagnostic Manuals, Parts List (PATS) Specific Manuals Coverage: JR Service Manual (General Repair), Gasoline Powertrain Diagnostic, Chassis Diagnostic, Transmission Diagnostic. Language Language: English Format Format: Likely Digital (PDF) based on common aftermarket manual offerings, but could be physical. 📖 Manual Coverage Systems Covered Powertrain Gasoline: Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication system, starter, alternator. Transmission: Automatic transmission (likely 41TE/42LE variants), including torque converter, hydraulic controls, electronic controls, and diagnostics. Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires, alignment. Electrical Body: Body control module (BCM), lighting, instruments, wipers, power accessories (windows, locks, mirrors), HVAC, audio system, airbags, immobilizer (PATS). Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection/replacement, air filter replacement. Diagnostics Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), wiring diagrams, component testing, PCM/module diagnostics. Repair Rebuild: Engine repair (head gasket, timing belt/chain), transmission repair, brake caliper replacement, suspension component replacement, body panel repair. Body And Trim: Front/rear bumper removal, door panel removal, interior trim panel removal, glass replacement, weatherstripping. Lighting And Accessories: Headlight/taillight bulb replacement, accessory installation guidance, power seat operation troubleshooting. Technical Depth Diagnostic Focus: Advanced diagnostic procedures for all major systems, including fuel injection, ignition timing, ABS operation, and transmission control module (TCM) issues. Component Level Detail: Detailed disassembly and reassembly procedures for major components, including internal transmission components and engine sub-assemblies. Wiring Diagrams: Detailed, system-specific wiring diagrams with connector views and pin-outs. 📊 Manual Specifications File Format Digital Format: Likely PDF; searchable text is highly probable for diagnostic manuals. Print Quality Image Resolution: Variable, but professional manuals typically have high-resolution diagrams and photos. Binding Type Physical Binding: If printed: Spiral-bound or perfect-bound for ease of use in a workshop setting. Paper Type Physical Paper: If printed: High-quality, durable paper to withstand workshop conditions. Completeness Manual Scope: Extremely comprehensive, covering repair procedures, wiring diagrams, diagnostic flowcharts, component specifications, and torque values. ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L 4-cylinder (2.0 SOHC I4) and 2.7L V6 (2.7 DOHC V6) Performance 2.0L Horsepower 2.0L: Approximately 134 hp @ 6000 rpm Torque 2.0L: Approximately 130 lb-ft @ 4400 rpm Performance 2.7L Horsepower 2.7L: Approximately 173 hp @ 5500 rpm Torque 2.7L: Approximately 184 lb-ft @ 4000 rpm Fuel System Injection Type: Electronic Multi-Port Fuel Injection (MPI) Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug or coil pack configurations. Emission Control Emission Features: Catalytic converter, Oxygen (O2) sensors, EGR (Exhaust Gas Recirculation) system. Engine Variations Engine Codes Typical: EER (2.0L), EGW (2.7L V6) - may vary slightly by VIN. 🔧 Transmission Standard Transmission Standard Gearbox: Automatic Transmission (likely 41TE for 2.0L, 42LE for 2.7L) Optional Transmission Optional Gearbox: No manual transmission option typically available for these models in 2002. Features Automatic Transmission Features: Electronically controlled, adaptive shift logic, possibly a torque converter lock-up clutch for improved fuel economy. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) is a common recommendation for Chrysler transmissions of this era. Always verify with the specific manual. 📐 Dimensions Exterior Length: Approx. 193.7 inches Width: Approx. 70.1 inches Height: Approx. 56.1 inches Wheelbase: Approx. 107.7 inches Weights Curb Weight Min: Approx. 3200 lbs (varies by engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Acceptable (for 2002 models, ratings can vary) NHTSA Front Impact Passenger: Good (for 2002 models, ratings can vary) Active Features ABS: Standard on most models, optional on others. Passive Features Airbags Front: Standard driver and front passenger airbags. Airbags Side: Optional side-impact airbags were available. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional cassette, and premium speaker systems (Infinity). Navigation: Rarely available on these models, likely not a factory option for 2002. Driver Assistance Cruise Control: Standard or optional, electronically controlled. Connectivity Remote Keyless Entry: Optional, often integrated with alarm system. Security Pats System: Standard Passive Anti-Theft System (PATS) requiring a coded key for vehicle start. Manual includes diagnostic procedures for PATS. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic or synthetic blend oil). Conventional oil may require shorter intervals. Always check the manual. Transmission...
Front/rear bumper removal, door panel removal, interior trim panel removal, glass replacement, weatherstripping.
Lighting And Accessories:
Headlight/taillight bulb replacement, accessory installation guidance, power seat operation troubleshooting.
Technical Depth
Diagnostic Focus:
Advanced diagnostic procedures for all major systems, including fuel injection, ignition timing, ABS operation, and transmission control module (TCM) issues.
Component Level Detail:
Detailed disassembly and reassembly procedures for major components, including internal transmission components and engine sub-assemblies.
Wiring Diagrams:
Detailed, system-specific wiring diagrams with connector views and pin-outs.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text is highly probable for diagnostic manuals.
Print Quality
Image Resolution:
Variable, but professional manuals typically have high-resolution diagrams and photos.
Binding Type
Physical Binding:
If printed: Spiral-bound or perfect-bound for ease of use in a workshop setting.
Paper Type
Physical Paper:
If printed: High-quality, durable paper to withstand workshop conditions.
Distributorless Ignition System (DIS) with coil-on-plug or coil pack configurations.
Emission Control
Emission Features:
Catalytic converter, Oxygen (O2) sensors, EGR (Exhaust Gas Recirculation) system.
Engine Variations
Engine Codes Typical:
EER (2.0L), EGW (2.7L V6) - may vary slightly by VIN.
🔧 Transmission
Standard Transmission
Standard Gearbox:
Automatic Transmission (likely 41TE for 2.0L, 42LE for 2.7L)
Optional Transmission
Optional Gearbox:
No manual transmission option typically available for these models in 2002.
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic, possibly a torque converter lock-up clutch for improved fuel economy.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602) is a common recommendation for Chrysler transmissions of this era. Always verify with the specific manual.
📐 Dimensions
Exterior
Length:
Approx. 193.7 inches
Width:
Approx. 70.1 inches
Height:
Approx. 56.1 inches
Wheelbase:
Approx. 107.7 inches
Weights
Curb Weight Min:
Approx. 3200 lbs (varies by engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Acceptable (for 2002 models, ratings can vary)
NHTSA Front Impact Passenger:
Good (for 2002 models, ratings can vary)
Active Features
ABS:
Standard on most models, optional on others.
Passive Features
Airbags Front:
Standard driver and front passenger airbags.
Airbags Side:
Optional side-impact airbags were available.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette, and premium speaker systems (Infinity).
Navigation:
Rarely available on these models, likely not a factory option for 2002.
Driver Assistance
Cruise Control:
Standard or optional, electronically controlled.
Connectivity
Remote Keyless Entry:
Optional, often integrated with alarm system.
Security
Pats System:
Standard Passive Anti-Theft System (PATS) requiring a coded key for vehicle start. Manual includes diagnostic procedures for PATS.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic or synthetic blend oil). Conventional oil may require shorter intervals. Always check the manual.
Transmission Fluid Change Interval:
Every 30,000 to 60,000 miles, depending on driving conditions. Consult the manual for specific recommendations.
Coolant Flush Interval:
Every 30,000 miles or 2 years (using the correct Mopar antifreeze).
Fluid Specifications
Engine Oil Specification:
API Certified SAE 5W-30 (or 10W-30 for 2.0L in warmer climates). Consult manual for exact viscosity and type (conventional/synthetic).
Coolant Specification:
Mopar Antifreeze/Coolant (OAT) - Orange color (MS-9769 or equivalent).
Brake Fluid Specification:
DOT 3
Known Issues
Common Engine Issues:
Head gasket leaks (especially on 2.7L V6), intake manifold gasket leaks, oil filter housing leaks, timing belt tensioner issues (if applicable, though many were belt-driven).
Worn suspension components (ball joints, control arm bushings, tie rod ends), premature brake wear, power steering leaks.
Common Electrical Issues:
Faulty power window regulators, HVAC blower motor failures, instrument cluster issues, PCM failure.
Common Steering Issues:
Power steering pump leaks, worn steering rack bushings.
📚 Vehicle History
Brand Heritage
Chrysler Corporation History:
Chrysler Corporation, later DaimlerChrysler, known for its innovative vehicle designs and range of domestic vehicles.
Model Evolution
Stratus History:
The Dodge Stratus was part of Chrysler's LH platform family, evolving from earlier models. The 2001-2006 generation saw revised styling and improved interiors.
Sebring History:
The Sebring was positioned as a more upscale sibling to the Stratus, often featuring more premium appointments and the V6 engine as standard or a more common option.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Jd Power Initial Quality Study:
While specific rankings for the 2002 Stratus/Sebring vary, Chrysler products of this era often faced mixed reviews in initial quality reports compared to leading import competitors.
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