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Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)

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This manual covers the 748 and 916 series motorcycles, produced between 1994 and 2002, including variants such as STR, SP, BIPOSTO, and S. These iconic Italian sportbikes are renowned for their L-twin engine architecture, trellis frame, and high-performance components, representing a significant era in superbike design. Known for their exceptional handling, powerful engines, and distinctive aesthetics, the 748 and 916 models were engineered for performance enthusiasts and track day riders, cementing the brand's reputation for producing exhilarating and beautifully crafted machines. This comprehensive workshop repair and service manual provides detailed guidance for owners and technicians. It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, clutch, electrical systems, chassis, suspension, brakes, wheels, tires, and bodywork. The manual includes step-by-step procedures for routine maintenance, engine rebuilds, suspension and brake servicing, and electrical diagnostics, along with troubleshooting advice for common issues. With its extensive coverage and high-resolution diagrams, this manual is an essential resource for maintaining, repairing, and understanding the intricacies of your 748 or 916. 🏷️ Basic Information Identification Make: Ducati Model: 748 / 916 Model Variants: STR, SP, BIPOSTO (BIP), S Production Years: 1994-2002 Codes Chassis Codes: DM748, DM916 👋 Introduction Market Position Segment: Superbike / Sportbike Era Context: Iconic V-twin superbike era of the 1990s, known for performance and design Competitive Analysis Competitors: Honda RC45, Yamaha YZF-R7, Kawasaki ZX-7R, Suzuki GSX-R750 Key Features Design Philosophy: L-twin engine architecture, trellis frame, high-performance components Target Audience: Performance motorcycle enthusiasts, track day riders, discerning collectors 📋 Manual Details Coverage Areas Covered Models: Ducati 748, 916 (including STR, SP, BIPOSTO, S variants) Covered Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Extensive (full workshop manual coverage, typically 500+ pages for this era Ducati) Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, valve timing, piston/cylinder, crankshaft, con-rods, oil pump, cooling system Fuel System: Carburetor (if applicable on early models), Fuel Injection (Marelli/Weber), fuel pump, injectors, throttle body, fuel tank Ignition System: Ignition coils, spark plugs, ECU, sensors (crank position, temperature) Transmission And Clutch: Gearbox overhaul, clutch operation (dry clutch), shift mechanism, lubrication Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, fuses, relays Chassis And Suspension: Front forks (Showa/Ohlins), rear shock absorber, swingarm, steering head bearings, linkage systems Brakes: Brembo radial calipers, master cylinders, brake lines, bleeding procedures, disc specifications Wheels And Tires: Wheel bearing replacement, tire pressure, recommended tire sizes Bodywork And Fairings: Fairing removal and installation, seat, fuel tank mounting, trim pieces Cooling System: Radiator, coolant hoses, fan operation, coolant specifications Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, lubrication points, spark plug checks Troubleshooting: Diagnostic procedures for common electrical and mechanical faults Engine Rebuild: Step-by-step instructions for complete engine disassembly and reassembly Suspension Setup And Rebuild: Fork seal replacement, shock absorber servicing, linkage maintenance Brake System Service: Pad replacement, caliper service, bleeding, fluid replacement Electrical Diagnostics: Wiring diagram interpretation, fault finding using multimeter Fuel Injection System Service: Injector cleaning, fuel pressure testing, sensor diagnostics Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis overhauls, suitable for DIY and professional mechanics 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on PDF creation) Print Quality Quality: High-resolution scans for clarity of text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Desmodromic 4-valve L-twin (90-degree V-twin) Engine Type: Liquid-cooled, four-stroke Desmodromic Valves: Yes (Ducati's signature valve actuation system) Performance 748 Horsepower: Approx. 97-104 hp (depending on variant and market) 916 Horsepower: Approx. 110-135 hp (depending on variant and market) Torque: Varies by model/variant, but generally in the 50-65 ft-lb range Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Marelli or Weber systems were common Fuel Type: Unleaded gasoline, 95 RON (Octane rating may vary slightly by region) Displacement 748 Cc: 748 cc 916 Cc: 916 cc (later models might have 955 cc for 955 Corse variants) 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Dry, multi-plate clutch Final Drive: O-ring chain 📐 Dimensions Exterior Frame: Trellis frame (Steel) Wheelbase: Approx. 1400-1430 mm (varies slightly by model) Weights Dry Weight: Approx. 185-195 kg (varies by model and materials used) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycles are not typically rated by automotive crash safety organizations like NHTSA/Euro NCAP) Active Features Braking System: High-performance Brembo radial-mount calipers and discs Passive Features Frame Integrity: Strong trellis frame provides rigidity and rider protection in event of a low-speed tip-over 💡 Technology Features Infotainment Features: Analog instrumentation (tachometer, speedometer), basic warning lights Driver Assistance Features: None (This era focused purely on mechanical performance and rider engagement) Connectivity Features: N/A 🔧 Maintenance Service...
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Type: Motorcycle
Verkoper:
Sku: 67737
Collecties: ALL

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Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)
This manual covers the 748 and 916 series motorcycles, produced between 1994 and 2002, including variants such as STR, SP, BIPOSTO, and S. These iconic Italian sportbikes are renowned for their L-twin engine architecture, trellis frame, and high-performance components, representing a significant era in superbike design. Known for their exceptional handling, powerful engines, and distinctive aesthetics, the 748 and 916 models were engineered for performance enthusiasts and track day riders, cementing the brand's reputation for producing exhilarating and beautifully crafted machines. This comprehensive workshop repair and service manual provides detailed guidance for owners and technicians. It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, clutch, electrical systems, chassis, suspension, brakes, wheels, tires, and bodywork. The manual includes step-by-step procedures for routine maintenance, engine rebuilds, suspension and brake servicing, and electrical diagnostics, along with troubleshooting advice for common issues. With its extensive coverage and high-resolution diagrams, this manual is an essential resource for maintaining, repairing, and understanding the intricacies of your 748 or 916.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
748 / 916
Model Variants:
STR, SP, BIPOSTO (BIP), S
Production Years:
1994-2002
Codes
Chassis Codes:
DM748, DM916
👋 Introduction
Market Position
Segment:
Superbike / Sportbike
Era Context:
Iconic V-twin superbike era of the 1990s, known for performance and design
Competitive Analysis
Competitors:
Honda RC45, Yamaha YZF-R7, Kawasaki ZX-7R, Suzuki GSX-R750
Key Features
Design Philosophy:
L-twin engine architecture, trellis frame, high-performance components
Target Audience:
Performance motorcycle enthusiasts, track day riders, discerning collectors
📋 Manual Details
Coverage Areas
Covered Models:
Ducati 748, 916 (including STR, SP, BIPOSTO, S variants)
Covered Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Extensive (full workshop manual coverage, typically 500+ pages for this era Ducati)
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, valve timing, piston/cylinder, crankshaft, con-rods, oil pump, cooling system
Fuel System:
Carburetor (if applicable on early models), Fuel Injection (Marelli/Weber), fuel pump, injectors, throttle body, fuel tank
Ignition System:
Ignition coils, spark plugs, ECU, sensors (crank position, temperature)
Transmission And Clutch:
Gearbox overhaul, clutch operation (dry clutch), shift mechanism, lubrication
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, fuses, relays
Chassis And Suspension:
Front forks (Showa/Ohlins), rear shock absorber, swingarm, steering head bearings, linkage systems
Brakes:
Brembo radial calipers, master cylinders, brake lines, bleeding procedures, disc specifications
Wheels And Tires:
Wheel bearing replacement, tire pressure, recommended tire sizes
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank mounting, trim pieces
Cooling System:
Radiator, coolant hoses, fan operation, coolant specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication points, spark plug checks
Troubleshooting:
Diagnostic procedures for common electrical and mechanical faults
Engine Rebuild:
Step-by-step instructions for complete engine disassembly and reassembly
Suspension Setup And Rebuild:
Fork seal replacement, shock absorber servicing, linkage maintenance
Brake System Service:
Pad replacement, caliper service, bleeding, fluid replacement
Electrical Diagnostics:
Wiring diagram interpretation, fault finding using multimeter
Fuel Injection System Service:
Injector cleaning, fuel pressure testing, sensor diagnostics
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and chassis overhauls, suitable for DIY and professional mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Print Quality
Quality:
High-resolution scans for clarity of text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Desmodromic 4-valve L-twin (90-degree V-twin)
Engine Type:
Liquid-cooled, four-stroke
Desmodromic Valves:
Yes (Ducati's signature valve actuation system)
Performance
748 Horsepower:
Approx. 97-104 hp (depending on variant and market)
916 Horsepower:
Approx. 110-135 hp (depending on variant and market)
Torque:
Varies by model/variant, but generally in the 50-65 ft-lb range
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Marelli or Weber systems were common
Fuel Type:
Unleaded gasoline, 95 RON (Octane rating may vary slightly by region)
Displacement
748 Cc:
748 cc
916 Cc:
916 cc (later models might have 955 cc for 955 Corse variants)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Dry, multi-plate clutch
Final Drive:
O-ring chain
📐 Dimensions
Exterior
Frame:
Trellis frame (Steel)
Wheelbase:
Approx. 1400-1430 mm (varies slightly by model)
Weights
Dry Weight:
Approx. 185-195 kg (varies by model and materials used)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles are not typically rated by automotive crash safety organizations like NHTSA/Euro NCAP)
Active Features
Braking System:
High-performance Brembo radial-mount calipers and discs
Passive Features
Frame Integrity:
Strong trellis frame provides rigidity and rider protection in event of a low-speed tip-over
💡 Technology Features
Infotainment
Features:
Analog instrumentation (tachometer, speedometer), basic warning lights
Driver Assistance
Features:
None (This era focused purely on mechanical performance and rider engagement)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-7,500 km (or annually)
Major Service Interval:
Desmodromic valve clearance checks and belt replacement every 12,000-24,000 km (critical interval)
Fluid Specifications
Engine Oil:
Full Synthetic SAE 10W-40 or 20W-50 (API SG or higher, JASO MA compliant) - e.g., Motul 5100, Castrol Power 1
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, typically 50/50 mix with distilled water
Brake Fluid:
DOT 4 or DOT 5.1
Clutch Fluid:
DOT 4 (hydraulic clutch) or mineral oil (for early hydraulic systems if applicable)
Known Issues
Desmo Belts:
Regular inspection and timely replacement of desmodromic timing belts is paramount to prevent catastrophic engine damage
Fuel Pump:
Early fuel pump failures can occur; inspection and potential replacement with upgraded units
Electrical Connectors:
Corrosion or loose connections in the electrical system can lead to intermittent faults
Regulator Rectifier:
Can be a failure point in some Ducati models of this era, affecting charging system
📚 Vehicle History
Brand Heritage
Heritage:
Ducati's legacy in racing and performance motorcycles
Model Evolution
Predecessor:
Ducati 851 / 888 series
Successor:
Ducati 749 / 996 / 998 series
Production
Manufacturing Location:
Borgo Panigale, Bologna, Italy
Significance:
The 916 and its derivatives are considered design and engineering milestones for Ducati, defining the modern sportbike era
🏆 Awards & Recognition
Recognitions
Design Award:
The Ducati 916 is widely celebrated for its iconic design, often credited to Massimo Tamburini, and frequently cited as one of the most beautiful motorcycles ever made.
Ratings
Performance Reviews:
Consistently received outstanding reviews for its handling, braking, and engine performance upon release.
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