This manual covers the Quad Bike ATV, manufactured between 2004 and 2009. The RXL-150 is a single-cylinder, four-stroke ATV designed for recreational trail riding and entry-level use, featuring an automatic CVT transmission with reverse for simplified operation. Its 150cc engine class and accessible design make it a suitable choice for beginner riders and youth. The RXL-150 is known for its value proposition in the competitive recreational ATV market. This comprehensive factory service repair workshop manual provides detailed instructions for maintaining and repairing the Quad Bike ATV. It covers all essential systems, including the engine, fuel, transmission, drivetrain, suspension, braking, electrical, cooling, frame, and steering. The manual includes step-by-step repair procedures, component overhauls, preventive maintenance schedules, troubleshooting guides, and essential technical specifications such as torque values and fluid requirements. This resource is invaluable for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Eton Model: RXL-150 Vehicle Type: Quad Bike / ATV Product Name: Eton RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual Download PDF Codes Model Code Range: RXL-150 👋 Introduction Market Position Segment: Entry-level to mid-range recreational ATV for youth and light adult use. Competitive Analysis Competitors 2004-2009: Honda TRX90/TRX250EX, Yamaha Raptor 80/YFM250R, Suzuki LT-Z90/LT-Z250, Polaris Sportsman 90/Scrambler 500. Key Features Engine Size: 150cc class engine, suitable for recreational trail riding and learning. Transmission Type: Automatic CVT with Reverse, simplifying operation. Target Audience: Beginner riders, youth, casual trail riders, those seeking an accessible ATV. Manual Utility: Essential resource for owners performing routine maintenance and repairs to keep the ATV in optimal condition. 📋 Manual Details Coverage Areas Manual Title: Eton RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual Covered Model Years: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Over 300 (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF Download Type: Instant Download Licensing: No extra fees, no expiry dates 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, component diagnostics, timing, carburetor tuning, oil system, cooling system. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (including jetting and adjustment). Transmission System: Automatic CVT transmission service, belt inspection and replacement, clutch assembly, gear lubrication. Drivetrain System: Chain drive, sprockets, swingarm, rear axle, bearings, lubrication. Suspension System: Front and rear suspension components, shock absorbers, springs, linkage maintenance, adjustments. Braking System: Hydraulic brake system, caliper servicing, master cylinder overhaul, brake pad replacement, bleeding procedures, parking brake. Electrical System: Ignition system, starter motor, battery, charging system (stator, regulator/rectifier), lighting, wiring diagrams, fuses. Cooling System: Radiator, cooling fan, hoses, thermostat, coolant specifications. Frame And Body: Chassis, body panels, seat, handlebars, fenders, mounting hardware. Steering System: Steering column, tie rods, ball joints, steering linkage, alignment. Procedures Included Preventive Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, chain tensioning. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault finding charts. Repair Procedures: Step-by-step instructions for disassembly, repair, reassembly of all major components. Component Overhaul: Detailed instructions for rebuilding engines, transmissions, carburetors, brake calipers, etc. Specifications And Measurements: Torque values, clearance specifications, tolerances, electrical resistance values. Wiring Diagrams: Comprehensive electrical system wiring diagrams for diagnostics and repairs. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds). Detail Level: Factory-level diagnostic and repair procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (OCR dependent on source quality). Print Quality Quality: High-resolution, professional quality for clear viewing and printing. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: Approximately 150cc (exact spec may vary slightly based on internal Eton designations) Cooling Method: Air-cooled or Liquid-cooled (Manual will specify; most likely air-cooled for this class) Bore X Stroke: Specific to Eton RXL-150 (detailed in manual) Compression Ratio: Specific to Eton RXL-150 (detailed in manual) Performance Horsepower: Estimated 9-12 HP (typical for 150cc class) Torque: Specific to Eton RXL-150 (detailed in manual) Fuel System Fuel Delivery: Carburetor (specific model and jetting detailed in manual) Fuel Type: Unleaded Gasoline (specified octane in manual) Lubrication Oil Type: API SG or higher, SAE 10W-40 (confirm specific recommendation in manual) Oil Capacity: Specific to Eton RXL-150 (detailed in manual) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug: NGK CR7HSA or equivalent (verify in manual) Spark Plug Gap: 0.7-0.8 mm (verify in manual) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Reverse Gear: Yes Features Drive: Chain drive to rear axle Clutch Type: Automatic centrifugal clutch Maintenance Transmission Fluid: Gear oil (specific viscosity and capacity in manual) 📐 Dimensions Exterior Length: Specific to Eton RXL-150 (detailed in manual) Width: Specific to Eton RXL-150 (detailed in manual) Height: Specific to Eton RXL-150 (detailed in manual) Weights...