🏷️ Basic Information Identification Make: Fendt Model: 815 Vario, 817 Vario, 818 Vario Component Covered: Steering Axle DANA 745-110 Manual Reference Code: DANA 745-110 Generation Vehicle Production Period For Axle: Circa 2002 onwards (as indicated by manual year) 👋 Introduction Market Position Vehicle Segment: High-horsepower, premium agricultural tractors Target User: Professional agricultural operations, contractors, and farm machinery workshops Competitive Analysis Key Competitors: John Deere, Massey Ferguson, Claas (in the premium tractor segment) Key Features Transmission: Vario (Continuously Variable Transmission - CVT), indicating advanced technology Axle Design: DANA 745-110, a known robust and high-performance axle for heavy-duty applications Articulation Steering: Standard articulation steering for maneuverability 📋 Manual Details Coverage Areas Steering System: Complete steering axle assembly and associated components Axle Type: DANA 745-110 Specific Models: Fendt 815 Vario (715..0001), Fendt 817 Vario (717..0001), Fendt 818 Vario (718..0001) Page Count Total Pages: 121 Manual Type Type: Workshop Service Manual Language Supported Languages: English, German Format Digital Features: Fully digital, searchable by word, text copyable Digital Advantages: Instant access, portability, and ease of searching for specific information 📖 Manual Coverage Systems Covered Steering Mechanism: Planetary reduction, steering case, main body, pinion group, differential unit Sensors: Steering sensor (optional) Angle Measurement: Steering angle Differential: Differential unit within the steering axle, including bearing and gear maintenance Planetary Reduction Gears: Service and maintenance of the planetary hub reduction gears Procedures Included Maintenance And Lubrication: Detailed procedures for maintenance and lubrication of the steering axle components Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling steering axle components Troubleshooting: Diagnostic procedures and solutions for common steering axle issues Special Tool Usage: Guidance on the use of specialized tools for steering axle service Component Replacement: Replacement of seals, bearings, gears, steering knuckles, and entire axle assemblies Calibration: Potential calibration procedures for steering angle sensors or related electronic components Technical Depth Diagnostic Capability: Advanced diagnostics for steering system faults Repair Complexity: Suitable for complete overhaul and repair of the steering axle Torque Specifications: Inclusion of critical torque values for fasteners and assembly points 📊 Manual Specifications File Format Format: PDF (implied digital version) Searchability: High (full-text search capability) Print Quality Readability: High (searchable and copyable text indicates good OCR or original digital formatting) Binding Type Binding: N/A (Digital Version) Paper Type Paper: N/A (Digital Version) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Likely Deutz or Fendt's own engine integration, common in this era Engine Type: Diesel, turbocharged, intercooled (typical for this class of tractor) Performance Horsepower Range: Approximately 150-180 HP (based on model numbers 815, 817, 818) Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) likely, given the 2002 era and Vario transmission Engine Type Engine Cylinders: Likely 6-cylinder inline configuration 🔧 Transmission Standard Transmission Type: Fendt Vario (Continuously Variable Transmission - CVT) Optional Optional Transmissions: N/A (Vario is the defining feature) Features Gear Selection: Electronic, stepless control for optimal speed and efficiency Power Take Off Control: Integrated with Vario system for seamless PTO operation 📐 Dimensions Exterior Vehicle Type: Articulated tractor (implied by steering axle function) Weights Gross Vehicle Weight: Significant, likely exceeding 7,000 kg (dry weight), designed for heavy fieldwork Axle Load Capacity: Designed for significant front axle loads commensurate with the tractor's horsepower 🛡️ Safety Features Ratings Operator Station Standards: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab Active Features Braking System: Hydraulic disc brakes (likely wet, multi-disc brakes for longevity and performance) Steering System Safety: Designed for stability and precise control under load, with potential for sensor-based assistance Passive Features Cab Construction: Pressurized, climate-controlled cab with excellent visibility 💡 Technology Features Infotainment Cab Features: Advanced climate control, electronic monitoring systems, likely integrates with Fendt's telemetry and guidance systems Driver Assistance Steering Assistance: Variable ratio steering or power steering systems for ease of operation Connectivity Telematics: Potential for integration with FendtConnect for remote diagnostics and fleet management 🔧 Maintenance Service Intervals Steering Fluid Change: Typically every 1000-2000 operating hours, refer to manual for precise intervals Axle Lubrication: Regular greasing of pivot points and kingpins as per manual recommendations Fluid Specifications Steering Hydraulic Fluid: Requires specific hydraulic fluid meeting Fendt specifications (e.g., Fendt Gear Oil, or equivalent ISO VG 46 / 68, check manual for exact type) Gear Oil Specifications: Gear oil for planetary reduction and differential, specific viscosity and EP additives required Known Issues Steering Play: Can develop due to wear in kingpins, tie rod ends, or internal steering unit components Hydraulic Leaks: Potential for leaks at seals and hydraulic lines, especially after high hours or improper maintenance Sensor Malfunction: Steering angle sensor (if equipped) can fail, leading to control issues or warning lights 📚 Vehicle History Brand Heritage Fendt Legacy: Fendt is renowned for its innovation, engineering excellence, and premium agricultural machinery Model Evolution Fendt 800 Series: The 800 Vario series represents a high-performance tier within Fendt's tractor lineup, known...