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FENDT 922 VARIO COM III Tractor Service Repair Manual

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🏷️ Basic Information Identification Make: Fendt Model: 922 Vario Generation: 300 Vario Series / ProfiPlus Engine Code Family: Deutz TCD 2013 L06 4V 👋 Introduction Market Position Tractor Segment: High-horsepower, premium agricultural tractor. Competitive Analysis Competitors: John Deere 7R/8R Series, Case IH Magnum/Steiger, New Holland T8/T9 Series, Claas Axion. Key Features Fendt Advantages: Vario transmission technology, advanced cab ergonomics, intelligent tractor management systems (TMS), high fuel efficiency, robust build quality. Manual Value Proposition Owner Benefit: Empowers owner-operators to perform self-service, reducing downtime and maintenance costs, while ensuring proper repair procedures are followed. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Fendt 922 Vario tractor. Detailed Systems Covered: Engine, Transmission (Vario CVT), Drivetrain, Axle Drive, Brakes, PTO (Front and Live), Fuel System, Cooling System, Lubrication System, Front Axle, Steering, Air Conditioning, CAB, Power Lift (EPC Electro-Hydraulic Control), Hydraulic Systems (including LS and Steering Pumps), Compressed Air System, Electrical System, Diagnostics. Page Count Estimated Pages: Varies by specific edition; typically 1000+ pages for comprehensive factory manuals. Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader & WinZip Availability Delivery Method: Immediate digital download after payment confirmation. 📖 Manual Coverage Systems Covered Engine Systems: Cylinder Head, Cooling, Fuel System, Crankcase, Lubrication. Transmission Systems: Axle Drive, Housing, Brake System, Drive Train, Front PTO, Live PTO, Front Wheel Drive, Valves-Enhanced Control Actuation. Hydraulic Systems: Power Lift (EPC Electro-Hydraulic Control, Hydraulic Lift), Hydraulic Pump Installation (LS Pump, Steering Pump), Hydraulic Equipment (Hydraulic Connections, Central Control Block, Valve Fitting). Chassis And Cab: Front Axle, Steering, Air Conditioning System, CAB. Compressed Air System: Coverage of the tractor's compressed air system, typically for trailer braking and auxiliary functions. Electrical And Diagnostics Electrical Systems: Overall Electrical System, Starter Lockout. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, lubrication, inspections. Repair Procedures: Step-by-step repair instructions for all major systems, including component disassembly, overhaul, and reassembly. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic routines using specialized tools (e.g., Serdia-Deutz Engine Diagnostics Program). Special Tools And Equipment: Information on necessary special tools for specific repair and maintenance tasks. Troubleshooting Charts: Systematic troubleshooting flowcharts and symptom-based diagnostic guides. Calibration Procedures: Calibration of sensors and control modules as part of diagnostic and repair processes. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and major component overhauls. Suitable for professional technicians and experienced owner-operators. Component Rebuild: Detailed procedures for major component overhauls, including engine rebuild, transmission disassembly/assembly, and hydraulic pump servicing. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High-resolution scans for clear text and diagrams, enabling easy reading and printing. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) Searchability Text Search: PDF format allows for full-text searching of all content, enabling quick retrieval of specific information. ⚙️ Engine Specifications Primary Engine Engine Model: Deutz TCD 2013 L06 4V Engine Configuration: Inline 6-cylinder, turbocharged, intercooled diesel. Displacement: 7.15 Liters (436 cu. in.) Performance Rated Horsepower Ps: Approx. 220 PS (162 kW) at rated engine speed (varies slightly with specific configuration). Peak Torque: High torque output for demanding fieldwork, typically exceeding 900 Nm. Fuel System Injection System: Common Rail Injection System with electronic control. Emission Control Emission Standard: Meets Tier 3/Stage III or equivalent emission standards depending on manufacturing region and year. Lubrication System Oil Capacity: Approximately 22-25 Liters (refer to manual for exact capacity). 🔧 Transmission Standard Transmission Type: Fendt Vario (Continuously Variable Transmission - CVT). Transmission Features: Infinitely variable speed control, electronic operation, power management, integrated PTO engagement. Drive System: All-wheel drive (4WD) with automatic or manual engagement. Features Pto Options: Multiple PTO speeds (e.g., 540E, 1000, 1000E) and front PTO capability. 📐 Dimensions Exterior Length: Varies based on configuration (e.g., with or without front linkage), typically around 5.2 - 5.5 meters. Width: Typically around 2.5 meters (standard tire configuration). Height: Approximately 3.1 - 3.3 meters to the top of the cab. Weights Operating Weight: Typically in the range of 8,500 - 10,000 kg (without ballast). Gross Vehicle Weight: Can exceed 14,000 kg with ballast. Tires Standard Tire Size Rear: e.g., 650/65 R42 or 710/70 R38. Standard Tire Size Front: e.g., 540/65 R30 or 600/65 R28. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified cab as standard. Active Features Braking System: Hydraulically operated, multi-plate wet disc brakes, rear axle differential lock, optional front axle suspension with integrated braking. Traction Control: Advanced traction control integrated with Vario transmission and 4WD management. Passive Features Cab Safety: Pressurized cab, safety glass, ergonomic seat with restraint system. 💡 Technology Features Infotainment Cab Controls: Varioterminal (7-inch or 10.4-inch touch screen) for tractor functions, GPS, data management, and implement control. Driver Assistance Guidance Systems: Optional GPS...
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FENDT 922 VARIO COM III Tractor Service Repair Manual
🏷️ Basic Information
Identification
Make:
Fendt
Model:
922 Vario
Generation:
300 Vario Series / ProfiPlus
Engine Code Family:
Deutz TCD 2013 L06 4V
👋 Introduction
Market Position
Tractor Segment:
High-horsepower, premium agricultural tractor.
Competitive Analysis
Competitors:
John Deere 7R/8R Series, Case IH Magnum/Steiger, New Holland T8/T9 Series, Claas Axion.
Key Features
Fendt Advantages:
Vario transmission technology, advanced cab ergonomics, intelligent tractor management systems (TMS), high fuel efficiency, robust build quality.
Manual Value Proposition
Owner Benefit:
Empowers owner-operators to perform self-service, reducing downtime and maintenance costs, while ensuring proper repair procedures are followed.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Fendt 922 Vario tractor.
Detailed Systems Covered:
Engine, Transmission (Vario CVT), Drivetrain, Axle Drive, Brakes, PTO (Front and Live), Fuel System, Cooling System, Lubrication System, Front Axle, Steering, Air Conditioning, CAB, Power Lift (EPC Electro-Hydraulic Control), Hydraulic Systems (including LS and Steering Pumps), Compressed Air System, Electrical System, Diagnostics.
Page Count
Estimated Pages:
Varies by specific edition; typically 1000+ pages for comprehensive factory manuals.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Availability
Delivery Method:
Immediate digital download after payment confirmation.
📖 Manual Coverage
Systems Covered
Engine Systems:
Cylinder Head, Cooling, Fuel System, Crankcase, Lubrication.
Transmission Systems:
Axle Drive, Housing, Brake System, Drive Train, Front PTO, Live PTO, Front Wheel Drive, Valves-Enhanced Control Actuation.
Hydraulic Systems:
Power Lift (EPC Electro-Hydraulic Control, Hydraulic Lift), Hydraulic Pump Installation (LS Pump, Steering Pump), Hydraulic Equipment (Hydraulic Connections, Central Control Block, Valve Fitting).
Chassis And Cab:
Front Axle, Steering, Air Conditioning System, CAB.
Compressed Air System:
Coverage of the tractor's compressed air system, typically for trailer braking and auxiliary functions.
Electrical And Diagnostics
Electrical Systems:
Overall Electrical System, Starter Lockout.
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, lubrication, inspections.
Repair Procedures:
Step-by-step repair instructions for all major systems, including component disassembly, overhaul, and reassembly.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic routines using specialized tools (e.g., Serdia-Deutz Engine Diagnostics Program).
Special Tools And Equipment:
Information on necessary special tools for specific repair and maintenance tasks.
Troubleshooting Charts:
Systematic troubleshooting flowcharts and symptom-based diagnostic guides.
Calibration Procedures:
Calibration of sensors and control modules as part of diagnostic and repair processes.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and major component overhauls. Suitable for professional technicians and experienced owner-operators.
Component Rebuild:
Detailed procedures for major component overhauls, including engine rebuild, transmission disassembly/assembly, and hydraulic pump servicing.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High-resolution scans for clear text and diagrams, enabling easy reading and printing.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
Searchability
Text Search:
PDF format allows for full-text searching of all content, enabling quick retrieval of specific information.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Deutz TCD 2013 L06 4V
Engine Configuration:
Inline 6-cylinder, turbocharged, intercooled diesel.
Displacement:
7.15 Liters (436 cu. in.)
Performance
Rated Horsepower Ps:
Approx. 220 PS (162 kW) at rated engine speed (varies slightly with specific configuration).
Peak Torque:
High torque output for demanding fieldwork, typically exceeding 900 Nm.
Fuel System
Injection System:
Common Rail Injection System with electronic control.
Emission Control
Emission Standard:
Meets Tier 3/Stage III or equivalent emission standards depending on manufacturing region and year.
Lubrication System
Oil Capacity:
Approximately 22-25 Liters (refer to manual for exact capacity).
🔧 Transmission
Standard
Transmission Type:
Fendt Vario (Continuously Variable Transmission - CVT).
Transmission Features:
Infinitely variable speed control, electronic operation, power management, integrated PTO engagement.
Drive System:
All-wheel drive (4WD) with automatic or manual engagement.
Features
Pto Options:
Multiple PTO speeds (e.g., 540E, 1000, 1000E) and front PTO capability.
📐 Dimensions
Exterior
Length:
Varies based on configuration (e.g., with or without front linkage), typically around 5.2 - 5.5 meters.
Width:
Typically around 2.5 meters (standard tire configuration).
Height:
Approximately 3.1 - 3.3 meters to the top of the cab.
Weights
Operating Weight:
Typically in the range of 8,500 - 10,000 kg (without ballast).
Gross Vehicle Weight:
Can exceed 14,000 kg with ballast.
Tires
Standard Tire Size Rear:
e.g., 650/65 R42 or 710/70 R38.
Standard Tire Size Front:
e.g., 540/65 R30 or 600/65 R28.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified cab as standard.
Active Features
Braking System:
Hydraulically operated, multi-plate wet disc brakes, rear axle differential lock, optional front axle suspension with integrated braking.
Traction Control:
Advanced traction control integrated with Vario transmission and 4WD management.
Passive Features
Cab Safety:
Pressurized cab, safety glass, ergonomic seat with restraint system.
💡 Technology Features
Infotainment
Cab Controls:
Varioterminal (7-inch or 10.4-inch touch screen) for tractor functions, GPS, data management, and implement control.
Driver Assistance
Guidance Systems:
Optional GPS guidance, automatic steering, section control (compatible with ISOBUS).
Connectivity
Isobus Compatibility:
Standard ISOBUS connectivity for seamless integration with compatible implements.
Powertrain Management
Tms System:
Tractor Management System (TMS) for automatic optimization of engine and transmission for fuel efficiency and performance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 500-600 operating hours, subject to operating conditions and Fendt recommendations.
Hydraulic Oil Change:
Typically every 1200-1500 operating hours or based on oil analysis.
Fluid Specifications
Engine Oil Grade:
API CJ-4 or CK-4, ACEA E7/E9, SAE 10W-30 or 15W-40 (refer to manual for exact specifications).
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) meeting Fendt specifications, e.g., AGCO Premium UTTO/UTF.
Coolant Type:
OAT (Organic Acid Technology) coolant with appropriate frost protection (e.g., G48 or equivalent).
Known Issues
Common Wear Items:
Hydraulic pump seals, Vario transmission wear components (under extreme use), electrical connectors, cab suspension components.
Diagnostic Challenges:
Complex electronic systems and Vario transmission require specialized diagnostic tools and expertise.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Fendt is a German agricultural machinery manufacturer, renowned for its innovation and quality.
Model Evolution
Vario Technology Introduction:
Fendt pioneered the Vario transmission in tractors, offering seamless acceleration and precise speed control, revolutionizing tractor operation.
Production
Production Period:
The 900 Vario series has been in production since the late 1990s, with continuous evolution of technology and engine specifications.
🏆 Awards & Recognition
Recognitions
Innovation Awards:
Fendt tractors, particularly those featuring Vario technology, have historically received numerous industry awards for innovation and design.
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