FENDT 927 VARIO COM 3 FROM SN 925...0101- Service Repair Manual
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🏷️ Basic Information Identification Make: Fendt Model: 927 Vario Variant Code: COM 3 Serial Number Prefix: 925 Generation Generation: 3 Codes Emissions Standard: Tier 3 (COM 3) 👋 Introduction Market Position Market Position: High-horsepower, premium agricultural tractor segment. Known for advanced technology, efficiency, and comfort. Competitive Analysis Competitive Analysis: Competes with other leading premium tractor manufacturers such as John Deere, Case IH, New Holland, and Claas in the high-horsepower segment. Key Features Key Features: Fendt Vario continuously variable transmission (CVT), advanced engine technology for emissions compliance (COM 3), robust hydraulics, integrated electronic control systems. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for Fendt 927 Vario COM 3 tractors, Serial Numbers from 925...0101 onwards. Page Count Page Count: Not specified, but implied to be comprehensive based on content. Manual Type Manual Type: Service and Repair Manual Language Language: English (implied from product description) Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General information, Specifications, Engine, Power Train, Front Axle and Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools. Procedures Included Procedures Included: Maintenance, Troubleshooting, Repair, Diagnostics, Assembly/Disassembly of covered systems. Technical Depth Technical Depth: Detailed step-by-step instructions, diagnostic procedures, troubleshooting guides, and repair specifications. Includes exploded views and detailed illustrations. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (recommended Adobe PDF Reader for optimal display of images/graphics). Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Primary Engine: Deutz AG turbocharged diesel engine (specific model not provided in product info, but likely a Deutz TCD 2013 or similar high-horsepower variant). Performance Rated Power Hp: 270 HP (nominal for 927 model, actual may vary based on power boost) Fuel System Fuel System: Common Rail Direct Injection (CRDI), likely with high-pressure fuel pump and injectors. Emissions Control Emissions Control: Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) likely employed to meet COM 3 (Tier 3) standards. Diesel Exhaust Fluid (DEF) usage is probable for SCR systems. Cooling System Cooling System: Liquid-cooled, pressurized system with radiator, fan, thermostat, and coolant reservoir. Engine Displacement Liters Engine Displacement Liters: Likely in the range of 7.0 to 8.0 liters, depending on the specific Deutz engine model used for the 927 Vario COM 3. Engine Torque Nm Engine Torque Nm: Typically around 1100-1200 Nm for a 270 HP engine of this class. Exact value depends on the specific engine. Turbocharger Turbocharger Type: Variable Geometry Turbocharger (VGT) is common for optimizing power delivery and efficiency. 🔧 Transmission Standard Standard Transmission: Fendt Vario (TA 400 series or similar), Continuously Variable Transmission (CVT). Optional Optional Transmission: N/A (Fendt Vario is a core feature and typically not offered with alternatives in this series). Features Transmission Features: Provides infinite speed adjustment without gear shifting, optimizes engine RPM for efficiency and performance, advanced control software for various operating modes (e.g., PTO, field, transport). Fluid Type Transmission Fluid Type: Specialized Fendt Vario transmission fluid (e.g., Agco Power Fluid 821 XL or equivalent). Refer to manual for exact specification. 📐 Dimensions Exterior Overall Length Mm: Not specified, but typically in the range of 5500-6000 mm for this class. Overall Width Mm: Not specified, but varies with tire configuration, typically 2500-3000 mm. Wheelbase Mm: Not specified, but typically in the range of 2700-3000 mm. Weights Operating Weight Kg: Not specified, but typically around 8,000 - 9,500 kg. Max Gross Weight Kg: Not specified, but typically in excess of 12,000 kg. 🛡️ Safety Features Ratings Safety Ratings: Designed to meet ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) standards. Specific certifications would be in the detailed manual. Active Features Active Safety Features: Advanced braking system, integrated stability control systems (dependent on specific configuration), hydrostatic steering, electronic parking brake. Passive Features Passive Safety Features: Robust chassis construction, ROPS/FOPS certified cab, safety glass, operator presence system, seat belt. 💡 Technology Features Infotainment Infotainment System: Cab likely equipped with climate control, audio system (radio/CD/MP3), and operator comfort features. Specific Fendt systems like Variotronic may be integrated. Driver Assistance Driver Assistance: Features such as Fendt's guidance systems (VarioGuide), automatic section control, and potentially implement control systems (ISOBUS) would be available options, managed through the Fendt terminal. Connectivity Connectivity: May include telematics systems for remote monitoring and diagnostics (Fendt Connect), and ISOBUS connectivity for implement communication. Diagnostics Diagnostics: On-board diagnostics (OBD) for engine and transmission systems. Fendt's proprietary diagnostic tools and software would be used for in-depth fault finding. 🔧 Maintenance Service Intervals Engine Oil Change Interval Hours: Typically 500 hours, but refer to manual for exact specification and oil type. Hydraulic Fluid Change Interval Hours: Typically 1000-2000 hours, but refer to manual for exact specification and fluid type. Air Filter Replacement: Replace based on service indicator...
High-horsepower, premium agricultural tractor segment. Known for advanced technology, efficiency, and comfort.
Competitive Analysis
Competitive Analysis:
Competes with other leading premium tractor manufacturers such as John Deere, Case IH, New Holland, and Claas in the high-horsepower segment.
Key Features
Key Features:
Fendt Vario continuously variable transmission (CVT), advanced engine technology for emissions compliance (COM 3), robust hydraulics, integrated electronic control systems.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service and repair for Fendt 927 Vario COM 3 tractors, Serial Numbers from 925...0101 onwards.
Page Count
Page Count:
Not specified, but implied to be comprehensive based on content.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English (implied from product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
General information, Specifications, Engine, Power Train, Front Axle and Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools.
Procedures Included
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Assembly/Disassembly of covered systems.
Technical Depth
Technical Depth:
Detailed step-by-step instructions, diagnostic procedures, troubleshooting guides, and repair specifications. Includes exploded views and detailed illustrations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (recommended Adobe PDF Reader for optimal display of images/graphics).
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Deutz AG turbocharged diesel engine (specific model not provided in product info, but likely a Deutz TCD 2013 or similar high-horsepower variant).
Performance
Rated Power Hp:
270 HP (nominal for 927 model, actual may vary based on power boost)
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI), likely with high-pressure fuel pump and injectors.
Emissions Control
Emissions Control:
Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) likely employed to meet COM 3 (Tier 3) standards. Diesel Exhaust Fluid (DEF) usage is probable for SCR systems.
Cooling System
Cooling System:
Liquid-cooled, pressurized system with radiator, fan, thermostat, and coolant reservoir.
Engine Displacement Liters
Engine Displacement Liters:
Likely in the range of 7.0 to 8.0 liters, depending on the specific Deutz engine model used for the 927 Vario COM 3.
Engine Torque Nm
Engine Torque Nm:
Typically around 1100-1200 Nm for a 270 HP engine of this class. Exact value depends on the specific engine.
Turbocharger
Turbocharger Type:
Variable Geometry Turbocharger (VGT) is common for optimizing power delivery and efficiency.
🔧 Transmission
Standard
Standard Transmission:
Fendt Vario (TA 400 series or similar), Continuously Variable Transmission (CVT).
Optional
Optional Transmission:
N/A (Fendt Vario is a core feature and typically not offered with alternatives in this series).
Features
Transmission Features:
Provides infinite speed adjustment without gear shifting, optimizes engine RPM for efficiency and performance, advanced control software for various operating modes (e.g., PTO, field, transport).
Fluid Type
Transmission Fluid Type:
Specialized Fendt Vario transmission fluid (e.g., Agco Power Fluid 821 XL or equivalent). Refer to manual for exact specification.
📐 Dimensions
Exterior
Overall Length Mm:
Not specified, but typically in the range of 5500-6000 mm for this class.
Overall Width Mm:
Not specified, but varies with tire configuration, typically 2500-3000 mm.
Wheelbase Mm:
Not specified, but typically in the range of 2700-3000 mm.
Weights
Operating Weight Kg:
Not specified, but typically around 8,000 - 9,500 kg.
Max Gross Weight Kg:
Not specified, but typically in excess of 12,000 kg.
🛡️ Safety Features
Ratings
Safety Ratings:
Designed to meet ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) standards. Specific certifications would be in the detailed manual.
Active Features
Active Safety Features:
Advanced braking system, integrated stability control systems (dependent on specific configuration), hydrostatic steering, electronic parking brake.
Cab likely equipped with climate control, audio system (radio/CD/MP3), and operator comfort features. Specific Fendt systems like Variotronic may be integrated.
Driver Assistance
Driver Assistance:
Features such as Fendt's guidance systems (VarioGuide), automatic section control, and potentially implement control systems (ISOBUS) would be available options, managed through the Fendt terminal.
Connectivity
Connectivity:
May include telematics systems for remote monitoring and diagnostics (Fendt Connect), and ISOBUS connectivity for implement communication.
Diagnostics
Diagnostics:
On-board diagnostics (OBD) for engine and transmission systems. Fendt's proprietary diagnostic tools and software would be used for in-depth fault finding.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval Hours:
Typically 500 hours, but refer to manual for exact specification and oil type.
Hydraulic Fluid Change Interval Hours:
Typically 1000-2000 hours, but refer to manual for exact specification and fluid type.
Air Filter Replacement:
Replace based on service indicator or visually inspect every 250 hours. Refer to manual for exact part numbers.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or ACEA E9 equivalent, SAE 15W-40 or 10W-40 (check manual for exact viscosity and OEM approval).
Coolant Specification:
Ethylene glycol based antifreeze coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Refer to manual for OEM specific coolant part number.
Known Issues
Known Issues:
While generally reliable, common issues in high-horsepower tractors can include wear on high-stress components, electronic control system glitches (especially with age), and potential clogging of exhaust aftertreatment systems (DPF/SCR) if not operated correctly. The manual will detail specific troubleshooting.
Greasing Points
Greasing Points:
Extensive greasing points throughout the chassis, steering, hitch, PTO, and wheel bearings. Manual will provide a detailed lubrication chart and schedule.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Fendt is a German manufacturer renowned for its premium agricultural machinery, particularly tractors, with a long history of innovation and engineering excellence. Part of the AGCO Corporation.
Model Evolution
Model Evolution:
The 900 Vario series represents Fendt's flagship high-horsepower tractor range. Continuous development has seen upgrades in engine technology (for emissions compliance), transmission control, hydraulics, and cab comfort/technology features across generations.
Production
Production Period:
The 'COM 3' designation indicates a model designed to meet European emissions standards Stage III A (Tier 3). Production for this specific variant would likely fall in the mid-to-late 2000s and early 2010s.
Manufacturing Location:
Germany (Fendt's primary manufacturing hub).
🏆 Awards & Recognition
Recognitions
Recognitions:
Fendt tractors, including the 900 Vario series, have consistently received awards for innovation, design, and performance from agricultural industry bodies and publications.
Ratings
Ratings:
High customer satisfaction ratings for reliability, fuel efficiency, and operator comfort.
📄 Power Train
Rear Axle
Rear Axle Type:
Heavy-duty planetary final drives with differential lock (likely selectable electronic lock).
Pto Speed
Pto Speed Rpm:
Standard PTO speeds likely include 540, 540E, 1000, and 1000E RPM, controlled electronically.
📄 Hydraulic Lift Unit
Hydraulic System Type
Hydraulic System Type:
Load-sensing hydraulic system with variable displacement piston pumps.
Hydraulic Flow Lpm
Hydraulic Flow Lpm:
Typically in the range of 150-200 liters per minute for the main pump, with a separate auxiliary pump for steering and hydraulics.
Hydraulic Capacity Liters
Hydraulic Capacity Liters:
System capacity typically around 80-100 liters of hydraulic fluid.
Hitch Type
Hitch Type:
Category 3 or 4 N three-point linkage, with electronic draft control (EDC).
Remote Valves
Remote Hydraulic Valves:
Configurable with multiple electro-hydraulic or mechanical remote valves (e.g., up to 6-8 spool valves).
📄 Electric System
Voltage
Electrical System Voltage:
12 Volt
Battery
Battery Specifications:
Heavy-duty 12V battery, likely with high cold-cranking amps (CCA) to ensure reliable starting in various conditions. Manual will specify capacity (Ah) and CCA.
Alternator
Alternator Output Amps:
High output alternator, likely 100-150 Amps, to support electrical demands of the tractor and implements.
Lighting
Lighting System:
Comprehensive lighting including headlights, work lights (front and rear cab mounted), turn signals, and tail lights. LED options likely available.
📄 Front Axle Steering
Front Axle Type
Front Axle Type:
Heavy-duty MFWD (Mechanical Front Wheel Drive) axle with independent suspension options available on some configurations. Powershift or Fendt Vario drive engagement.
Steering System
Steering System Type:
Hydrostatic power steering.
Steering Angle
Maximum Steering Angle Degrees:
Typically around 50-55 degrees for good maneuverability.
📄 Service Tools
Special Tools
Special Tools Coverage:
The manual covers necessary service tools, likely including specialized diagnostic equipment, hydraulic system testers, engine timing tools, and specific Fendt service kits for various components.
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