Fiat 125P FSO Polonez & Polski Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat / FSO Model: 125P / Polonez Country Of Origin: Poland 👋 Introduction Market Position Market Position: Essential resource for owners and mechanics of Fiat 125P and FSO Polonez vehicles, catering to the need for detailed repair and maintenance information for these historically significant Eastern Bloc automobiles. Competitive Analysis Competitive Analysis: This manual provides a complete solution where official factory documentation might be scarce or difficult to obtain. It offers a unified reference for distinct but related vehicle lines, ensuring comprehensive coverage for enthusiasts and restorers. Key Features Key Features: Step-by-step instructions, clear photographic illustrations, detailed technical specifications, troubleshooting guides, and complete coverage of all vehicle systems for effective DIY repairs and maintenance. 📋 Manual Details Coverage Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Models Covered: All Fiat 125P, FSO Polonez, and FSO Polski variants, including all engine, trim, and transmission types. Delivery Delivery Method: Instant email delivery upon payment confirmation. License Usage License: Downloadable, yours to keep forever; printable for personal use. 📖 Manual Coverage Systems Systems Covered: Engine mechanicals, fuel system, cooling system, lubrication system, ignition system, exhaust system, clutch, transmission (manual and automatic), driveshafts, axles, suspension (front and rear), steering system, brakes (hydraulic and parking), electrical system (lighting, ignition, charging, starting, instrumentation), bodywork, chassis, heating and ventilation, interior trim, diagnostic procedures, troubleshooting. Procedures Procedures Included: Routine maintenance, scheduled servicing, disassembly, inspection, repair, reassembly, component replacement, diagnostic testing, troubleshooting, torque specifications, wiring diagrams, exploded views. Depth Technical Depth: Comprehensive, from basic maintenance tasks to in-depth engine rebuilds and electrical system diagnostics. Designed for both amateur and professional mechanics. Technical Depth Troubleshooting Guides: Extensive troubleshooting sections for common problems, covering symptoms, causes, and corrective actions across all major systems. Systems Covered Wiring Diagrams: Detailed electrical system wiring diagrams for...

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Type: Car

Verkoper:

Sku: 200927

Collecties: ALL Fiat

Beschikbaarheid: 9999 Op voorraad

Labels: 125P Car Cars Fiat FSO Polonez

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Description

🏷️ Basic Information

Identification

Make:

Fiat / FSO

Model:

125P / Polonez

Country Of Origin:

Poland

👋 Introduction

Market Position

Market Position:

Essential resource for owners and mechanics of Fiat 125P and FSO Polonez vehicles, catering to the need for detailed repair and maintenance information for these historically significant Eastern Bloc automobiles.

Competitive Analysis

Competitive Analysis:

This manual provides a complete solution where official factory documentation might be scarce or difficult to obtain. It offers a unified reference for distinct but related vehicle lines, ensuring comprehensive coverage for enthusiasts and restorers.

Key Features

Key Features:

Step-by-step instructions, clear photographic illustrations, detailed technical specifications, troubleshooting guides, and complete coverage of all vehicle systems for effective DIY repairs and maintenance.

📋 Manual Details

Coverage

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

Models Covered:

All Fiat 125P, FSO Polonez, and FSO Polski variants, including all engine, trim, and transmission types.

Delivery

Delivery Method:

Instant email delivery upon payment confirmation.

License

Usage License:

Downloadable, yours to keep forever; printable for personal use.

📖 Manual Coverage

Systems

Systems Covered:

Engine mechanicals, fuel system, cooling system, lubrication system, ignition system, exhaust system, clutch, transmission (manual and automatic), driveshafts, axles, suspension (front and rear), steering system, brakes (hydraulic and parking), electrical system (lighting, ignition, charging, starting, instrumentation), bodywork, chassis, heating and ventilation, interior trim, diagnostic procedures, troubleshooting.

Procedures

Procedures Included:

Routine maintenance, scheduled servicing, disassembly, inspection, repair, reassembly, component replacement, diagnostic testing, troubleshooting, torque specifications, wiring diagrams, exploded views.

Depth

Technical Depth:

Comprehensive, from basic maintenance tasks to in-depth engine rebuilds and electrical system diagnostics. Designed for both amateur and professional mechanics.

Technical Depth

Troubleshooting Guides:

Extensive troubleshooting sections for common problems, covering symptoms, causes, and corrective actions across all major systems.

Systems Covered

Wiring Diagrams:

Detailed electrical system wiring diagrams for all major circuits, including lighting, ignition, starting, charging, and accessories.

Bodywork And Chassis:

Repair procedures for body panels, structural components, rust repair, and chassis alignment.

Wheels And Tires:

Information on wheel types, bolt patterns, tire sizes, and inflation pressures.

Procedures Included

Torque Specifications:

Comprehensive list of critical torque specifications for engine components, chassis fasteners, and suspension parts.

📊 Manual Specifications

File Attributes

File Format:

Print Quality:

High-resolution, suitable for printing individual pages or the entire document.

Searchability:

Text-searchable for quick access to specific information.

Accessibility:

Accessible on all PC & MAC computers, tablets, and smartphones with Adobe Reader.

⚙️ Engine Specifications

Primary Engine Fiat 125P

Engine Type:

Inline-4 Cylinder, Overhead Camshaft (OHC)

Displacement:

1608 cc

Bore X Stroke:

80 mm x 80 mm

Compression Ratio:

8.8:1

Fuel Delivery:

Carburetor (e.g., Weber 32 DFC or Solex C32 ICEV)

Horsepower Net:

90 PS (89 bhp; 66 kW) at 5600 rpm

Torque Net:

122 Nm (90 lb-ft) at 3200 rpm

Ignition System:

Distributor-based ignition system with coil

Valve Gear:

DOHC (Double Overhead Camshaft)

Primary Engine Polonez

Engine Type:

Inline-4 Cylinder, Overhead Valve (OHV) / Overhead Camshaft (OHC)

Displacement Options:

1481 cc, 1600 cc, 1773 cc, 1995 cc, 2334 cc (Diesel)

Fuel Delivery Options:

Carburetor (e.g., Weber, Solex) or Fuel Injection (later models)

Horsepower Range:

Approx. 75 PS to 112 PS depending on engine variant

Cooling System:

Water-cooled, pressurized system with fan

Lubrication System:

Forced lubrication via oil pump, oil filter

🔧 Transmission

Fiat 125P

Standard Transmission:

4-speed Manual

Optional Transmission:

5-speed Manual (later versions)

Clutch:

Single dry plate, hydraulically operated

Polonez

Standard Transmission:

4-speed Manual

Optional Transmission:

5-speed Manual (various manufacturers), 3-speed Automatic (rare)

Drive Layout:

Rear-wheel drive (RWD)

📐 Dimensions

Fiat 125P

Length:

4230 mm

Width:

1625 mm

Height:

1480 mm

Wheelbase:

2640 mm

Curb Weight:

1070 kg

Polonez

Length:

4330 mm (early models), later models varied

Width:

1690 mm

Height:

1440 mm

Wheelbase:

2640 mm

Curb Weight:

1100-1250 kg (depending on variant)

🛡️ Safety Features

Fiat 125P

Brakes Front:

Discs

Brakes Rear:

Drums

Seatbelts:

Standard front seatbelts, optional rear

Polonez

Brakes Front:

Discs

Brakes Rear:

Drums

Active Features:

Dual-circuit hydraulic braking system

Passive Features:

Crumple zones (designed into chassis), safety steering column

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM radio, cassette player (optional on later models). Focus is on mechanical function rather than advanced electronics.

Driver Assistance

Driver Assistance Features:

Minimal; primarily reliant on driver skill and basic vehicle feedback. Power steering was rare/absent on earlier models.

Connectivity

Connectivity Features:

Not applicable; designed before widespread automotive connectivity.

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months

Air Filter Replacement:

Every 10,000 km (6,000 miles)

Spark Plug Replacement:

Every 10,000-15,000 km (6,000-9,000 miles)

Fluid Specifications

Engine Oil Type:

API SF/CD, SAE 20W-50 or 15W-40 (depending on climate)

Engine Oil Capacity:

Approx. 4.5 liters (with filter)

Coolant:

Ethylene glycol based antifreeze, 50/50 mix with water

Brake Fluid:

DOT 3 or DOT 4

Transmission Fluid:

GL-4 Hypoid Gear Oil, SAE 75W-90 or 80W-90

Differential Fluid:

GL-5 Hypoid Gear Oil, SAE 90

Known Issues

Known Issues:

Rusting (particularly wheel arches, sills, and floor pans), carburetor tuning difficulties, electrical gremlins (corroded connections), potential clutch wear, steering play, aging rubber components (bushings, hoses).

📚 Vehicle History

Brand Heritage

Brand Heritage:

Fiat, an Italian automotive manufacturer with a long history dating back to 1899, known for innovation and a wide range of vehicles. FSO (Fabryka Samochodów Osobowych) was a Polish automobile manufacturer established in 1951, initially producing Fiat-licensed vehicles.

Model Evolution Fiat 125P

Model Evolution Fiat 125P:

The Fiat 125P was a licensed production of the Fiat 125 by FSO in Poland, starting in 1967. It combined the body of the Fiat 125 with the more robust mechanicals (engine, suspension, and rear axle) of the Fiat 1300/1500. It was a popular mid-size family car.

Model Evolution Polonez

Model Evolution Polonez:

The FSO Polonez was developed in the 1970s as a successor to the Fiat 125P. It featured a more modern, wedge-shaped body designed by Giorgetto Giugiaro, but initially retained many of the 125P's mechanical components. Over its production life, it received various engine updates and modifications.

Production

Production Years Fiat 125P:

1967-1992 (in Poland under FSO)

Production Years Polonez:

1978-2002

Manufacturing Location:

Warsaw, Poland