🏷️ Basic Information Identification Make: FIAT Model: Stilo Engine: 1.9 JTD (8v) Codes Engine Code Common: 182B9000, 192A1000, 192B1000 (specific codes may vary slightly across production years) 👋 Introduction Market Position Vehicle Segment: Compact/Small Family Car (C-segment) Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Megane, Peugeot 307, Honda Civic. Key Features Manual Selling Points: Instant download availability, multi-language support, comprehensive coverage, detailed diagrams, suitable for DIY and professional mechanics, printable. Manual Target Audience: DIY enthusiasts with basic mechanical knowledge and professional technicians. 📋 Manual Details Coverage Areas Geographic Coverage: Primarily European markets, but the JTD engine was widely adopted. Page Count Estimated Page Count: Likely several hundred pages (typical for comprehensive workshop manuals). Exact count not provided. Manual Type Type: Workshop Service Repair Manual Language Languages Included: Italiano, English, German, Spanish, French, Dutch, Portuguese Format File Format: ISO (Disc Image) Delivery Delivery Method: Instant Download Compatibility Operating System Compatibility: All Versions of Windows 📖 Manual Coverage Systems Covered Major Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Lubrication System, Exhaust System, Ignition System, Emission Control Systems. Electrical Systems Detail: Includes wiring diagrams for all circuits, fuse box layouts, diagnostic procedures for ECUs, lighting, instruments, comfort features, and safety systems. Suspension Steering Detail: Front MacPherson struts, rear torsion beam. Covers component replacement (shocks, springs, bushes), wheel alignment specifications, steering rack and column procedures. Brake System Detail: Front ventilated discs, rear solid discs (typically). Includes brake pad and disc replacement, caliper overhaul, brake fluid flush, ABS system diagnostics. Fuel System Detail: Fuel pump, injectors, fuel filter replacement, fuel pressure testing, high-pressure fuel rail system diagnostics. Cooling Lubrication Detail: Radiator, water pump, thermostat, fan operation, oil pump, oil filter, oil cooler (if equipped) procedures. Procedures Included Repair Maintenance Procedures: Detailed step-by-step repair and maintenance procedures for all major vehicle systems, including diagnostics, component replacement, adjustments, and troubleshooting. Engine Rebuild Procedures: Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications, piston ring gap, bearing clearances, and valve timing. Bodywork Procedures: Panel replacement, door/window mechanisms, interior trim removal and installation, rust prevention and repair, welding techniques (if applicable). Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance checks and fluid changes to complex engine overhauls, transmission repairs, and electrical system diagnostics. Diagnostic Capabilities: Covers basic visual inspections to advanced electronic diagnostics using scan tools (OBD-II, Fiat Examiner/Examiner Lite). Provides diagnostic trouble codes (DTCs) and troubleshooting flowcharts. Specifications And Tolerances: Includes all necessary factory specifications, tolerances, torque values, and diagnostic data. 📊 Manual Specifications File Format Iso Details: ISO file format, requires mounting or extraction software (e.g., Daemon Tools, WinRAR, 7-Zip) to access content. Typically contains a collection of interlinked documents or a proprietary viewer. Print Quality Printability: Full Printable Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Medium: N/A (Digital Download) Zoom Functionality Zoom Capability: YES ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel (JTD) Performance Displacement: 1.9 liters (1910 cc) Cylinder Count: 4 Valve Configuration: 8 Valves (SOHC - Single Overhead Camshaft) Power Output Typical: Approximately 100 HP (74 kW) to 115 HP (85 kW), depending on the specific variant and model year. Torque Output Typical: Approximately 200 Nm to 255 Nm, depending on variant. Bore X Stroke: Approx. 82 mm x 90.4 mm (typical for 1.9 JTD) Fuel System Injection System: Common Rail Direct Injection (JTD - Jet Turbo Diesel) Turbocharger: Yes, typically a variable geometry turbocharger (VGT). Engine Code Specific 1 9 Jtd 8V Variants: Common codes include 182B9000 (100 HP), 192A1000 (115 HP), 192B1000 (115 HP). Specific performance figures vary slightly between these. 🔧 Transmission Standard Gearbox Options: Typically a 5-speed or 6-speed manual transmission. Optional Automatic Transmission: Less common for this engine variant, but some models might have offered an automated manual transmission (e.g., Dualogic). Features Clutch Type: Hydraulically actuated single dry plate clutch. 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door) and Estate/Wagon (Panorama). Weights Curb Weight Typical: Approximately 1300-1400 kg, depending on body style and configuration. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars for the Fiat Stilo in general. Specific ratings might vary slightly by test year and configuration. Active Features Driver Assistance Systems: ABS with EBD (Electronic Brakeforce Distribution), optional ESP (Electronic Stability Program), traction control. Passive Features Occupant Protection: Multiple airbags (front, side, curtain), pre-tensioner seatbelts, crumple zones. 💡 Technology Features Infotainment Infotainment Systems: Factory fitted radio/CD players, optional satellite navigation (Connect Nav+). Driver Assistance Cruise Control: Optional feature on some trims. Connectivity Bluetooth: Optional on later models, integrated with infotainment systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km or 1 year, whichever comes first. Consult manual for exact intervals for specific oil types. Timing Belt Replacement: Crucial for the 1.9 JTD engine. Intervals are typically around 100,000-120,000 km...
Includes wiring diagrams for all circuits, fuse box layouts, diagnostic procedures for ECUs, lighting, instruments, comfort features, and safety systems.
Suspension Steering Detail:
Front MacPherson struts, rear torsion beam. Covers component replacement (shocks, springs, bushes), wheel alignment specifications, steering rack and column procedures.
Brake System Detail:
Front ventilated discs, rear solid discs (typically). Includes brake pad and disc replacement, caliper overhaul, brake fluid flush, ABS system diagnostics.
Radiator, water pump, thermostat, fan operation, oil pump, oil filter, oil cooler (if equipped) procedures.
Procedures Included
Repair Maintenance Procedures:
Detailed step-by-step repair and maintenance procedures for all major vehicle systems, including diagnostics, component replacement, adjustments, and troubleshooting.
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications, piston ring gap, bearing clearances, and valve timing.
Bodywork Procedures:
Panel replacement, door/window mechanisms, interior trim removal and installation, rust prevention and repair, welding techniques (if applicable).
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance checks and fluid changes to complex engine overhauls, transmission repairs, and electrical system diagnostics.
Diagnostic Capabilities:
Covers basic visual inspections to advanced electronic diagnostics using scan tools (OBD-II, Fiat Examiner/Examiner Lite). Provides diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
Specifications And Tolerances:
Includes all necessary factory specifications, tolerances, torque values, and diagnostic data.
📊 Manual Specifications
File Format
Iso Details:
ISO file format, requires mounting or extraction software (e.g., Daemon Tools, WinRAR, 7-Zip) to access content. Typically contains a collection of interlinked documents or a proprietary viewer.
Print Quality
Printability:
Full Printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download)
Zoom Functionality
Zoom Capability:
YES
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Direct Injection Diesel (JTD)
Performance
Displacement:
1.9 liters (1910 cc)
Cylinder Count:
4
Valve Configuration:
8 Valves (SOHC - Single Overhead Camshaft)
Power Output Typical:
Approximately 100 HP (74 kW) to 115 HP (85 kW), depending on the specific variant and model year.
Torque Output Typical:
Approximately 200 Nm to 255 Nm, depending on variant.
Bore X Stroke:
Approx. 82 mm x 90.4 mm (typical for 1.9 JTD)
Fuel System
Injection System:
Common Rail Direct Injection (JTD - Jet Turbo Diesel)
Turbocharger:
Yes, typically a variable geometry turbocharger (VGT).
Engine Code Specific
1 9 Jtd 8V Variants:
Common codes include 182B9000 (100 HP), 192A1000 (115 HP), 192B1000 (115 HP). Specific performance figures vary slightly between these.
🔧 Transmission
Standard
Gearbox Options:
Typically a 5-speed or 6-speed manual transmission.
Optional
Automatic Transmission:
Less common for this engine variant, but some models might have offered an automated manual transmission (e.g., Dualogic).
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door) and Estate/Wagon (Panorama).
Weights
Curb Weight Typical:
Approximately 1300-1400 kg, depending on body style and configuration.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars for the Fiat Stilo in general. Specific ratings might vary slightly by test year and configuration.
Optional on later models, integrated with infotainment systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km or 1 year, whichever comes first. Consult manual for exact intervals for specific oil types.
Timing Belt Replacement:
Crucial for the 1.9 JTD engine. Intervals are typically around 100,000-120,000 km or 5 years. Failure to replace can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API CG-4 or ACEA B3/B4 specification, with viscosity grades like 5W-40 or 10W-40 (depending on climate). Always use a low-ash oil for DPF-equipped models if applicable.
Coolant Type:
Paraflu UP or equivalent (red/pink concentrated coolant) diluted 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Transmission Oil Type:
Refer to manual, typically a GL-4 synthetic gear oil, e.g., 75W-90.
Power Steering Fluid:
Refer to manual, typically a Pentosin CHF 11 S or equivalent hydraulic fluid.
Some later models may be equipped with a Diesel Particulate Filter (DPF). Manual will cover DPF regeneration procedures and troubleshooting.
📚 Vehicle History
Brand Heritage
Fiat Legacy:
Fiat has a long history of producing reliable and innovative small and medium-sized cars, particularly known for their diesel engine technology (JTD).
Model Evolution
Stilo Introduction:
The Fiat Stilo was introduced in 2001 as a replacement for the Fiat Bravo/Brava. It was designed to compete in the European C-segment and offered a distinctive Italian design.
Production
Production Years:
2001-2008 (with a facelift in 2005).
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