🏷️ Basic Information Identification Make: FIAT Model: ULYSSE Year: 2002 Engine: 2.0 HDI (Without Particle Filter) Codes Engine Code Family: DW10 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring flexible and spacious transportation. Competitive Analysis Key Competitors: Citroën C8, Peugeot 807, Lancia Phedra, Renault Espace (contemporaneous models) Key Features Practicality: Spacious interior, multiple seating configurations, sliding rear doors (often). Engine Options: Focus on efficient diesel engines, particularly the 2.0 HDI. 📋 Manual Details Coverage Areas Manual Type: Workshop Manual / Service Manual Language: English Format: Digital (PDF) Page Count Estimated Page Count: 1200+ 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS), Wheels & Tires Electrical: Lighting, Instrumentation, Body Electrical (Wipers, Horn, Seats), Engine Management Electronics, Body Control Module (BCM) Body: Bodywork & Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement Repair Diagnostics: Engine Diagnostics, Transmission Repair, Brake System Repair, Electrical Troubleshooting, HVAC Repair, Suspension Repair Component Replacement: Clutch, Starter Motor, Alternator, Radiator, Fuel Pump, Suspension Components, Brake Calipers Specifications Data: Torque Specifications, Fluid Capacities, Electrical Schematics, Diagnostic Trouble Codes (DTCs) Technical Depth Depth: Comprehensive: From basic maintenance and fluid checks to in-depth engine, transmission, and electrical system diagnostics and repair. Includes detailed component removal/installation procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text with clear diagrams and illustrations. Searchability: Full text search capability for quick access to specific topics. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel Engine Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 17.9:1 Fuel Delivery: Common Rail Direct Injection (CRDi) Valve Train: DOHC, 4 valves per cylinder (16V) Performance Horsepower Ps: 109 PS @ 4000 rpm Torque Nm: 250 Nm @ 1750 rpm Fuel System Fuel Type: Diesel Fuel Tank Capacity Litres: 80 Fluid Specifications Engine Oil Type: API CF/SG or ACEA B3/B4; SAE 5W-40, 10W-40 Engine Oil Capacity Litres: 6.0 Coolant Type: Ethylene Glycol based (Blue/Green), meeting Fiat specification MS.9003 Coolant Capacity Litres: 8.5 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed Automatic (Optional) Features Manual Gear Ratios Approx: 1st: 3.58, 2nd: 1.92, 3rd: 1.36, 4th: 0.97, 5th: 0.76, Reverse: 3.58 Manual Final Drive Ratio: 3.73 Fluid Specifications Manual Transmission Fluid Type: API GL-4; SAE 75W-80 Manual Transmission Fluid Capacity Litres: 2.3 Automatic Transmission Fluid Type: ATF Dexron III or equivalent Automatic Transmission Fluid Capacity Litres: 6.0 (dry fill) 📐 Dimensions Exterior Length Mm: 4747 Width Mm: 1870 Height Mm: 1735 Wheelbase Mm: 2823 Front Track Mm: 1570 Rear Track Mm: 1560 Cargo Luggage Capacity Seats Up Litres: 325 (with 7 seats) Luggage Capacity Seats Folded Litres: 1700+ Weights Curb Weight Kg Approx: 1750 Gross Vehicle Weight Rating Kg Approx: 2450 Max Towing Weight Braked Kg: 1500 🛡️ Safety Features Ratings Euro Ncap Rating Approx: 4 Stars (for similar generation models) Active Features ABS: Standard (Anti-lock Braking System) Ebs: Optional (Electronic Brake-force Distribution) Traction Control: Optional (ASR/TCS) Passive Features Airbags: Driver, Passenger, Side Airbags (standard/optional depending on trim) Seatbelts: All seats with 3-point inertia reel seatbelts, front seatbelt pre-tensioners. Child Seat Anchors: ISOFIX points available on rear seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with 4-6 speakers. Steering wheel audio controls available on some trims. Navigation: Optional factory navigation system may be present on higher trims. Driver Assistance Cruise Control: Optional Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Not typically factory fitted in 2002 models; aftermarket solutions common. Climate Control HVAC: Manual or automatic climate control systems, often with dual-zone or rear ventilation. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 20,000 km or 12 months, whichever comes first. Air Filter Replacement: Every 40,000 km or 24 months. Fuel Filter Replacement: Every 60,000 km or 36 months. Timing Belt Replacement: Every 120,000 km or 10 years (critical replacement interval for the DW10 engine). Fluid Specifications Power Steering Fluid: ATF Dexron III or equivalent. Brake Fluid Type: DOT 4 Known Issues Egr Valve: Can become clogged with carbon, leading to reduced power and rough running. Cleaning or replacement often required. Diesel Particulate Filter Issues: This specific model *excludes* the DPF, simplifying maintenance compared to later variants. However, owners of DPF-equipped models should be aware of regeneration issues. Glow Plugs: Failure can lead to hard starting in cold weather. Testing and replacement are common. Turbocharger: Intermittent loss of power or turbo failure can occur due to worn components or oil supply issues. Suspension Components: Wear on ball joints, bushings, and shock absorbers is common with age and mileage, affecting ride and handling. Air Conditioning...