Fiat Ulysse Maintenance Service Repair Manual Car For Servi

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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Codes Platform: Eurovan 2 platform (shared with Peugeot 807, Citroën C8, Lancia Phedra) 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, businesses requiring passenger transport, users valuing versatility and practicality. Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, Chrysler Voyager (for the relevant market period). Usp Vs Competitors: Often praised for its PSA platform sharing advantages, comfortable ride, versatile interior configuration, and distinctive Italian styling cues from Lancia. Key Features Versatility: Highly configurable seating arrangements, often with removable or sliding second and third rows, providing substantial cargo space. Comfort And Ride: Designed for long journeys with a focus on passenger comfort and a smooth ride, typical of European MPVs of its era. Practicality: Sliding rear doors for easy access, multiple storage compartments, and a spacious interior cabin. 📋 Manual Details Coverage Areas Manual Type: Maintenance and Service Repair Manual Language: English Format: Digital (likely PDF, common for this type of product) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, and specifications for all engine variants offered during the specified production years. Transmission: Repair and maintenance procedures for both manual and automatic transmission options. Braking System: Front and rear brake system diagnostics, component replacement (discs, pads, calipers), hydraulic system bleeding, and ABS/ESP system servicing. Suspension And Steering: Front and rear suspension component inspection, replacement (shocks, struts, bushings, ball joints), wheel alignment specifications, and steering system (rack and pinion, power steering) service. Electrical System: Comprehensive wiring diagrams, fuse and relay locations, diagnostic procedures for ECUs, lighting systems, power windows, central locking, and infotainment. Body And Chassis: Body panel repair, door mechanism servicing, sliding door operation, interior trim removal and installation, and chassis component identification. Heating Ventilation Air Conditioning: HVAC system operation, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control diagnostics. Fuel System: Fuel pump, injectors, fuel filter replacement, and fuel pressure testing. Exhaust System: Exhaust component replacement, catalytic converter information, and emissions control system details. Procedures Included Scheduled Maintenance: Detailed steps for routine maintenance tasks such as oil changes, filter replacements, brake inspections, and fluid level checks at specified intervals. Troubleshooting: System-specific diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues. Component Replacement: Step-by-step instructions for removing and installing major components, including engine parts, transmission, suspension elements, and body panels. Diagnostic Procedures: Guidance on using diagnostic tools (OBD-II scanners), interpreting fault codes, and performing specific system tests. Fluid And Filter Changes: Precise instructions on changing engine oil, transmission fluid, coolant, brake fluid, and power steering fluid, including capacities and specifications. Timing Belt Or Chain Service: Procedures for timing belt inspection, replacement, or timing chain system service, including critical timing mark alignment. Brake System Service: Detailed procedures for brake pad and rotor replacement, caliper servicing, and brake fluid bleeding. Exhaust System Repair: Instructions for replacing mufflers, pipes, and catalytic converters. Technical Depth Depth Level: Comprehensive; covers everything from basic maintenance to complex engine and transmission overhauls, including electrical diagnostics and body repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable for quick access to specific topics and keywords. Interactivity: Likely includes clickable table of contents and cross-references for enhanced navigation. Print Quality Resolution: High-resolution scans or original digital files ensuring clarity of diagrams and text. Diagram Clarity: Clear, detailed technical illustrations, exploded views, and wiring schematics. Binding Type Binding For Printed: N/A (Digital Format) Paper Type Paper For Printed: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Typically offered with a range of PSA (Peugeot-Citroën) derived engines including 2.0L petrol (EW10/EW12 series) and 2.0L and 2.2L HDi turbodiesel engines (DW10/DW12 series). Specific years and markets may vary. Early models also featured a 2.2L 16v petrol engine. Performance 2.0 Hdi (Dw10Ated4): Approx. 109 hp (80 kW) @ 4000 rpm, 250 Nm (184 lb-ft) @ 1750 rpm 2.2 Hdi (Dw12Ted4): Approx. 128 hp (94 kW) @ 4000 rpm, 310 Nm (229 lb-ft) @ 2000 rpm 2.0I 16V (Ew10J4): Approx. 136 hp (100 kW) @ 6000 rpm, 190 Nm (140 lb-ft) @ 4100 rpm Fuel System Diesel Fuel System: Common Rail Direct Injection (CRDi) with turbocharging and intercooler. Petrol Fuel System: Multi-point fuel injection (MPI). Engine Codes Examples Diesel Engine Codes: DW10ATED4, DW12TED4 Petrol Engine Codes: EW10J4, EW12J4 🔧 Transmission Standard Transmission Options: Typically offered with a 5-speed manual transmission as standard on most variants. A 4-speed automatic transmission was also available as an option on certain petrol and diesel engines. Optional Automatic Transmission: AL4 (or similar PSA automatic transmission). Features Transmission Fluid Type: Specific ATF fluid required for automatic transmission. Manual transmissions use gear oil (refer to manual for viscosity). 📐 Dimensions Exterior Length: Approx. 4.76-4.77 meters (depending on year and specific model). Width: Approx. 1.86 meters (without mirrors). Height: Approx. 1.76 meters. Interior Seating Capacity:...

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Sku: 584717

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Labels: Car Cars Fiat Ulysse

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Description

🏷️ Basic Information

Identification

Make:

Model:

Ulysse

Codes

Platform:

Eurovan 2 platform (shared with Peugeot 807, Citroën C8, Lancia Phedra)

👋 Introduction

Market Position

Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, businesses requiring passenger transport, users valuing versatility and practicality.

Competitive Analysis

Key Competitors:

Renault Espace, Ford Galaxy, Volkswagen Sharan, Chrysler Voyager (for the relevant market period).

Usp Vs Competitors:

Often praised for its PSA platform sharing advantages, comfortable ride, versatile interior configuration, and distinctive Italian styling cues from Lancia.

Key Features

Versatility:

Highly configurable seating arrangements, often with removable or sliding second and third rows, providing substantial cargo space.

Comfort And Ride:

Designed for long journeys with a focus on passenger comfort and a smooth ride, typical of European MPVs of its era.

Practicality:

Sliding rear doors for easy access, multiple storage compartments, and a spacious interior cabin.

📋 Manual Details

Coverage Areas

Manual Type:

Maintenance and Service Repair Manual

Language:

English

Format:

Digital (likely PDF, common for this type of product)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair procedures, and specifications for all engine variants offered during the specified production years.

Transmission:

Repair and maintenance procedures for both manual and automatic transmission options.

Braking System:

Front and rear brake system diagnostics, component replacement (discs, pads, calipers), hydraulic system bleeding, and ABS/ESP system servicing.

Suspension And Steering:

Front and rear suspension component inspection, replacement (shocks, struts, bushings, ball joints), wheel alignment specifications, and steering system (rack and pinion, power steering) service.

Electrical System:

Comprehensive wiring diagrams, fuse and relay locations, diagnostic procedures for ECUs, lighting systems, power windows, central locking, and infotainment.

Body And Chassis:

Body panel repair, door mechanism servicing, sliding door operation, interior trim removal and installation, and chassis component identification.

Heating Ventilation Air Conditioning:

HVAC system operation, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control diagnostics.

Fuel System:

Fuel pump, injectors, fuel filter replacement, and fuel pressure testing.

Exhaust System:

Exhaust component replacement, catalytic converter information, and emissions control system details.

Procedures Included

Scheduled Maintenance:

Detailed steps for routine maintenance tasks such as oil changes, filter replacements, brake inspections, and fluid level checks at specified intervals.

Troubleshooting:

System-specific diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues.

Component Replacement:

Step-by-step instructions for removing and installing major components, including engine parts, transmission, suspension elements, and body panels.

Diagnostic Procedures:

Guidance on using diagnostic tools (OBD-II scanners), interpreting fault codes, and performing specific system tests.

Fluid And Filter Changes:

Precise instructions on changing engine oil, transmission fluid, coolant, brake fluid, and power steering fluid, including capacities and specifications.

Timing Belt Or Chain Service:

Procedures for timing belt inspection, replacement, or timing chain system service, including critical timing mark alignment.

Brake System Service:

Detailed procedures for brake pad and rotor replacement, caliper servicing, and brake fluid bleeding.

Exhaust System Repair:

Instructions for replacing mufflers, pipes, and catalytic converters.

Technical Depth

Depth Level:

Comprehensive; covers everything from basic maintenance to complex engine and transmission overhauls, including electrical diagnostics and body repairs.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Text-searchable for quick access to specific topics and keywords.

Interactivity:

Likely includes clickable table of contents and cross-references for enhanced navigation.

Print Quality

Resolution:

High-resolution scans or original digital files ensuring clarity of diagrams and text.

Diagram Clarity:

Clear, detailed technical illustrations, exploded views, and wiring schematics.

Binding Type

Binding For Printed:

N/A (Digital Format)

Paper Type

Paper For Printed:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Typically offered with a range of PSA (Peugeot-Citroën) derived engines including 2.0L petrol (EW10/EW12 series) and 2.0L and 2.2L HDi turbodiesel engines (DW10/DW12 series). Specific years and markets may vary. Early models also featured a 2.2L 16v petrol engine.

Performance

2.0 Hdi (Dw10Ated4):

Approx. 109 hp (80 kW) @ 4000 rpm, 250 Nm (184 lb-ft) @ 1750 rpm

2.2 Hdi (Dw12Ted4):

Approx. 128 hp (94 kW) @ 4000 rpm, 310 Nm (229 lb-ft) @ 2000 rpm

2.0I 16V (Ew10J4):

Approx. 136 hp (100 kW) @ 6000 rpm, 190 Nm (140 lb-ft) @ 4100 rpm

Fuel System

Diesel Fuel System:

Common Rail Direct Injection (CRDi) with turbocharging and intercooler.

Petrol Fuel System:

Multi-point fuel injection (MPI).

Engine Codes Examples

Diesel Engine Codes:

DW10ATED4, DW12TED4

Petrol Engine Codes:

EW10J4, EW12J4

🔧 Transmission

Standard

Transmission Options:

Typically offered with a 5-speed manual transmission as standard on most variants. A 4-speed automatic transmission was also available as an option on certain petrol and diesel engines.

Optional

Automatic Transmission:

AL4 (or similar PSA automatic transmission).

Features

Transmission Fluid Type:

Specific ATF fluid required for automatic transmission. Manual transmissions use gear oil (refer to manual for viscosity).

📐 Dimensions

Exterior

Length:

Approx. 4.76-4.77 meters (depending on year and specific model).

Width:

Approx. 1.86 meters (without mirrors).

Height:

Approx. 1.76 meters.

Interior

Seating Capacity:

Typically 7 seats, arranged in three rows.

Cabin Flexibility:

Removable and/or sliding second and third-row seats for optimized passenger/cargo configuration.

Cargo

Cargo Volume Min:

Approx. 430-460 liters (with all seats in place).

Cargo Volume Max:

Over 1800 liters (with rear seats removed).

Weights

Gross Vehicle Weight:

Varies by engine and configuration, typically around 2400-2600 kg.

Towing Capacity:

Often rated around 1500-1800 kg (braked trailer), check specific model.

🛡️ Safety Features

Ratings

Euro Ncap Score:

Achieved a 4-star Euro NCAP safety rating in its original testing, reflecting its contemporary safety standards.

Active Features

Standard Anti-lock Braking System.

Often equipped with Electronic Stability Program (ESP) or similar traction control systems, particularly on later models.

Traction Control:

ASR (Antipatinage) system available.

Passive Features

Airbags:

Front, side, and curtain airbags for driver and passengers.

Child Seat Anchors:

ISOFIX mounting points for child safety seats in the second row.

Seat Belts:

All seating positions equipped with three-point seat belts. Some may have pre-tensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player, often with steering wheel mounted controls. Higher trims may feature multi-speaker systems.

Navigation:

Optional satellite navigation system available on some models, integrated into the dashboard.

Driver Assistance

Parking Assistance:

Rear parking sensors were an option on later models.

Cruise Control:

Cruise control was a common optional feature.

Connectivity

Auxiliary Input:

Some models may feature an auxiliary audio input for portable music players.

Bluetooth:

Bluetooth hands-free calling was introduced on later versions or as an option.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Typically every 15,000 km or 1 year for petrol, and 20,000 km or 1 year for diesel, though severe usage may require shorter intervals. Always consult the manual for specific recommendations.

Timing Belt Replacement:

For models with a timing belt (e.g., some petrol engines), replacement is typically recommended every 120,000 km or 5-6 years, whichever comes first. Diesel engines often use timing chains. Crucial to verify for specific engine code.

Transmission Fluid Change:

Automatic transmission fluid change recommended every 60,000 km or 3-4 years. Manual transmission fluid checks and potential changes at longer intervals (e.g., 100,000 km).

Brake Fluid Change:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Petrol:

Refer to manual; typically SAE 5W-40 or 10W-40 API SL/SM or ACEA A3/B4 compliant.

Engine Oil Diesel:

Refer to manual; typically SAE 5W-40 API CF/CG-4 or ACEA B3/B4/C3 compliant.

Coolant:

Antifreeze/coolant meeting Fiat or PSA specifications, usually a long-life silicate-free OAT coolant (e.g., Paraflu UP).

Brake Fluid:

DOT 4.

Known Issues

Automatic Transmission Issues:

The AL4 automatic transmission (common in PSA vehicles) can be prone to solenoid issues, erratic shifting, or failure to engage gears if not properly maintained or if hydraulic leaks occur.

Diesel Particulate Filter:

Diesel models equipped with DPFs may encounter clogging if driven primarily on short city trips, requiring forced regeneration or manual cleaning.

Electrical Gremlins:

Like many vehicles of this era, some owners report intermittent electrical issues, often related to wiring harness degradation, sensor failures, or Body Control Module (BCM) problems.

Suspension Wear:

Wear on suspension components such as ball joints, bushings, and tie rod ends can lead to noise and imprecise handling.

Exhaust Gas Recirculation:

EGR valve issues are common on diesel engines, leading to reduced power and increased emissions.

📚 Vehicle History

Brand Heritage

Fiat Commercial Vehicles:

Fiat has a long history of producing commercial and passenger vehicles, including vans and MPVs, known for practicality and engineering.

Model Evolution

First Generation:

The Fiat Ulysse was first introduced in 1994 as a joint venture with PSA Peugeot Citroën, alongside the Peugeot 806, Citroën Evasion, and Lancia Zeta. This generation was based on the Eurovan platform.

Second Generation:

The second generation, launched in 2002, continued the PSA platform sharing strategy, with the Ulysse aligning with the Peugeot 807, Citroën C8, and Lancia Phedra. This generation saw updated styling, technology, and engine options.

Discontinuation:

Production of the Fiat Ulysse (second generation) ceased in 2010 as Fiat shifted focus to other models and segments. It was not directly replaced by a successor in most markets, though the Fiat Freemont (based on the Dodge Journey) served a similar purpose for a period.

Production

Manufacturing Location:

Primarily manufactured at the Sevel (Società Europea Veicoli) plant in Italy, a joint venture between Fiat and PSA.

🏆 Awards & Recognition

Recognitions

Design Awards:

While the Ulysse itself may not have won major dedicated awards, its sibling models from Peugeot and Citroën have often been recognized for their innovative design and practicality in the MPV segment.

Ratings

Consumer Reports Ratings:

Ratings vary by model year and specific engine; general reliability trends for PSA platform vehicles of this era should be consulted.

Certifications

Emission Standards:

Complies with European emission standards relevant to its production years (e.g., Euro 3, Euro 4).