🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2002 Engine: 2.0 HDi (Without particle filter) Codes Engine Code: DW10ATED (likely, common for this era and configuration) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Competitors: Renault Espace, Citroën Evasion, Peugeot 806, Lancia Zeta (platform sharing) Key Features Design Philosophy: Spacious, versatile interior for family transport, shared PSA (Peugeot-Citroën) platform Model Lineage Parent Platform: PSA Group UD platform 📋 Manual Details Coverage Areas Covered Regions: Global (factory documentation principles) Page Count Estimated Page Count: 400-600 (typical for a comprehensive service manual of this era) Manual Type Type: Factory Service Manual / Workshop Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, and overhaul of the 2.0 HDi engine Fuel System: High-pressure common rail system, injectors, fuel pump, throttle body operation Cooling System: Radiator, coolant flow, thermostat, water pump, fan operation Lubrication System: Oil pump, oil filter, oil passages, oil pressure checks Chassis Suspension: Front and rear suspension components, steering system, wheel alignment Brakes: Hydraulic system, ABS (if equipped), brake pad/disc replacement, caliper service Electrical System: Battery, alternator, starter, lighting, auxiliary systems Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Emission Control: Information on emission control systems, diagnostics, and components relevant to the non-particle filter variant Body And Interior: Body panel removal/installation, interior trim, seating mechanisms, door mechanisms, tailgate operation. Heating Ventilation And Air Conditioning: HVAC system operation, component replacement, refrigerant handling (basic). Exhaust System: Component identification, removal and installation procedures for exhaust sections (excluding DPF specificities for this model). Wheels And Tires: Tire pressure monitoring, wheel fitting, specifications. Safety Systems: Seat belts, airbag system diagnostics and replacement procedures. Procedures Included Maintenance Schedule: Recommended periodic maintenance intervals and tasks Troubleshooting: Diagnostic procedures for common faults and symptoms Repair Procedures: Step-by-step instructions for component removal, installation, and repair Diagnostic Testing: Procedures for testing various systems and components, including electrical measurements Engine Torque Specifications: Detailed torque settings for all engine components during reassembly. Alignment Specifications: Wheel alignment parameters for optimal handling and tire wear. Technical Depth Depth: Comprehensive factory-level detail, suitable for both DIY and professional mechanics Diagnostic Tools: References to specific diagnostic tools and procedures (e.g., OBD-II scans, live data interpretation). 📊 Manual Specifications File Format Quality: High-resolution, sharp text and diagrams Searchable: Yes, PDF text is typically searchable. Print Quality Printability: Printable without restrictions Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Format Notes: Adobe PDF Reader required, instant download ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Diesel (HDi) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm (typical for DW10ATED) Compression Ratio: 17.5:1 (typical for DW10ATED) Performance Horsepower Ps: 109 PS @ 4000 rpm (approximate, common for this engine) Torque Nm: 250 Nm @ 1750 rpm (approximate, common for this engine) Fuel System Injection System: Common Rail Direct Injection (CRDi) Fuel Type: Diesel Emission Control Dpf Status: Without Diesel Particulate Filter (DPF) Engine Name Designation: DW10ATED Turbocharger Type: Variable Geometry Turbocharger (VGT) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4, shared with PSA) Features Clutch Type: Hydraulic, single dry plate 📐 Dimensions Exterior Length Mm: 4745 mm (approximate) Width Mm: 1835 mm (approximate) Height Mm: 1750 mm (approximate) Weights Curb Weight Kg: 1700 - 1800 kg (depending on specification) 🛡️ Safety Features Ratings Euroncap Rating: Likely 4 stars (based on contemporary MPV standards) Active Features ABS: Standard or optional depending on trim level Esp Asc: Optional, depending on market and trim Passive Features Airbags: Front airbags standard, side airbags optional 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls (optional on some trims) Driver Assistance Cruise Control: Optional Connectivity Bluetooth: Not typically standard for 2002 models; aftermarket solutions may exist. 🔧 Maintenance Service Intervals Oil Change Interval Km: 15,000 - 20,000 km or 12 months (typical for diesel engines of this era, check manual for exact) Timing Belt Interval Km: 120,000 km or 5 years (critical for the DW10 engine, refer to manual for exact) Fluid Specifications Engine Oil Specification: ACEA B3/B4, API CF, SAE 5W-40 or 10W-40 (refer to manual for exact specification and viscosity) Coolant Specification: Paraflu UP (or equivalent OAT-based coolant, purple color) Brake Fluid Specification: DOT 4 Transmission Oil Manual: API GL-4, SAE 75W-80 (typical for manual transmissions of this era) Transmission Oil Automatic: Specific ATF fluid for AL4 transmission (refer to manual for exact type and capacity) Known Issues Common Problems: EGR valve clogging, turbocharger issues, DPF issues (though this specific manual is for non-DPF models), potential for turbo hose leaks, water pump seal failures, electrical gremlins, clutch slave cylinder issues. Engine Reliability: The DW10 HDi is generally a robust engine, but requires diligent maintenance, especially the timing belt...