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Ford Escape 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Year: 2004 Codes Platform Code: CD2 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY mechanics, independent repair shops, professional technicians Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra Key Features Manual Advantages: Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, combined troubleshooting/wiring diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Page Count: Extensive (Thousands of pages typical for full service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.3L Duratec DOHC I4, 3.0L Vulcan SOHC V6 Powertrain Management: Engine control, fuel delivery, ignition system, emission controls Transmission: 5-Speed Manual, 4-Speed Automatic (AX4N/4F50N) Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) system, differentials Suspension: Front MacPherson struts, Rear independent multi-link suspension, shocks, springs, control arms Steering: Power Rack and Pinion, steering column, linkages Brakes: Front vented discs, Rear solid discs (or drums on some early models), ABS, parking brake Electrical System: 12V battery, alternator, starter, lighting, power accessories, fuses, relays Body And Chassis: Body panels, doors, windows, bumpers, frame, exhaust system HVAC: Air conditioning, heating, ventilation, climate control unit Restraints: Airbags, seatbelts, SRS system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting common problems, diagnostic trouble codes (DTCs), scan tool usage Repair: Component removal and installation, adjustments, rebuild procedures Electrical Service: Wiring diagrams, circuit testing, component repair and replacement Engine Overhaul: Engine teardown, inspection, assembly, component specifications Transmission Service: Fluid service, filter replacement, seal replacement, internal component repair Brake Service: Pad and rotor replacement, caliper service, brake fluid flush, ABS component diagnosis Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Compatibility: All Windows and Mac versions Print Quality Printability: Full Printable (all pages) Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinRAR ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.3 L (140 cu in) Engine 1 Configuration: Inline-4 (I4), DOHC Engine 1 Horsepower: Approx. 145-150 hp Engine 1 Torque: Approx. 150-155 lb-ft Engine 2 Displacement: 3.0 L (182 cu in) Engine 2 Configuration: V6, SOHC (Vulcan) Engine 2 Horsepower: Approx. 190-200 hp Engine 2 Torque: Approx. 200-205 lb-ft Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Injection: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (AX4N/4F50N) Features AWD System: Active Torque Split All-Wheel Drive (on AWD models) 📐 Dimensions Exterior Wheelbase: Approx. 103.1 inches Length: Approx. 174.7 inches Width: Approx. 71.2 inches Height: Approx. 67.8 inches Weights Curb Weight Min: Approx. 3,300 lbs (2.3L FWD) Curb Weight Max: Approx. 3,700 lbs (3.0L AWD) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 5-Star NHTSA Passenger Front Impact: 5-Star NHTSA Driver Side Impact: 4-Star NHTSA Passenger Side Impact: 4-Star Active Features ABS: Anti-lock Braking System (Standard) Passive Features Airbags: Frontal airbags, front side-impact airbags (optional on some trims) 💡 Technology Features Infotainment Audio System: Optional AM/FM stereo with CD player, optional premium sound system with subwoofer. Driver Assistance Cruise Control: Standard on most trims. Connectivity Connectivity Features: Basic connectivity for audio systems; no advanced Bluetooth or USB integration on standard models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (refer to manual for specific oil type and conditions). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on conditions. Spark Plug Replacement: Approx. 100,000 miles (Iridium spark plugs). Fluid Specifications Engine Oil Spec: SAE 5W-20 (preferred for fuel economy) or SAE 5W-30 for V6. Consult manual for specific API service category (e.g., API SN/SP). Transmission Fluid Auto: MERCON V Automatic Transmission Fluid. Coolant: Ford Premium Engine Coolant (Gold/Orange) or equivalent meeting specification WSS-M97B44-D (for ethylene glycol based). Brake Fluid: DOT 3 Brake Fluid. Known Issues Common Issue 1: Rear wheel bearing failure. Common Issue 2: Coolant leaks from thermostat housing or intake manifold gaskets (especially on V6). Common Issue 3: Throttle body issues leading to rough idle or stalling. Common Issue 4: Catalytic converter failure. Common Issue 5: Power steering pump leaks or noise. 📚 Vehicle History Brand Heritage Brand Focus: Ford's history of producing durable and practical vehicles, including SUVs. Model Evolution Generation: First Generation (UN94, 2001-2007) Platform Sharing: Shared platform with Mazda Tribute and Mercury Mariner. Production Manufacturing Locations: Kansas City, Missouri, USA; Hermosillo, Sonora, Mexico 🏆 Awards & Recognition Recognitions Safety Award: Achieved 5-star frontal crash test ratings from NHTSA, indicating a strong safety performance for its class at the time.
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Ford Escape 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape
Year:
2004
Codes
Platform Code:
CD2
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
DIY mechanics, independent repair shops, professional technicians
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra
Key Features
Manual Advantages:
Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, combined troubleshooting/wiring diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Page Count:
Extensive (Thousands of pages typical for full service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.3L Duratec DOHC I4, 3.0L Vulcan SOHC V6
Powertrain Management:
Engine control, fuel delivery, ignition system, emission controls
Transmission:
5-Speed Manual, 4-Speed Automatic (AX4N/4F50N)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) system, differentials
Suspension:
Front MacPherson struts, Rear independent multi-link suspension, shocks, springs, control arms
Steering:
Power Rack and Pinion, steering column, linkages
Brakes:
Front vented discs, Rear solid discs (or drums on some early models), ABS, parking brake
Electrical System:
12V battery, alternator, starter, lighting, power accessories, fuses, relays
Body And Chassis:
Body panels, doors, windows, bumpers, frame, exhaust system
HVAC:
Air conditioning, heating, ventilation, climate control unit
Restraints:
Airbags, seatbelts, SRS system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs), scan tool usage
Repair:
Component removal and installation, adjustments, rebuild procedures
Electrical Service:
Wiring diagrams, circuit testing, component repair and replacement
Engine Overhaul:
Engine teardown, inspection, assembly, component specifications
Transmission Service:
Fluid service, filter replacement, seal replacement, internal component repair
Brake Service:
Pad and rotor replacement, caliper service, brake fluid flush, ABS component diagnosis
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
All Windows and Mac versions
Print Quality
Printability:
Full Printable (all pages)
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.3 L (140 cu in)
Engine 1 Configuration:
Inline-4 (I4), DOHC
Engine 1 Horsepower:
Approx. 145-150 hp
Engine 1 Torque:
Approx. 150-155 lb-ft
Engine 2 Displacement:
3.0 L (182 cu in)
Engine 2 Configuration:
V6, SOHC (Vulcan)
Engine 2 Horsepower:
Approx. 190-200 hp
Engine 2 Torque:
Approx. 200-205 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (AX4N/4F50N)
Features
AWD System:
Active Torque Split All-Wheel Drive (on AWD models)
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.1 inches
Length:
Approx. 174.7 inches
Width:
Approx. 71.2 inches
Height:
Approx. 67.8 inches
Weights
Curb Weight Min:
Approx. 3,300 lbs (2.3L FWD)
Curb Weight Max:
Approx. 3,700 lbs (3.0L AWD)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
5-Star
NHTSA Passenger Front Impact:
5-Star
NHTSA Driver Side Impact:
4-Star
NHTSA Passenger Side Impact:
4-Star
Active Features
ABS:
Anti-lock Braking System (Standard)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags (optional on some trims)
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM stereo with CD player, optional premium sound system with subwoofer.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
Basic connectivity for audio systems; no advanced Bluetooth or USB integration on standard models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (refer to manual for specific oil type and conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions.
Spark Plug Replacement:
Approx. 100,000 miles (Iridium spark plugs).
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (preferred for fuel economy) or SAE 5W-30 for V6. Consult manual for specific API service category (e.g., API SN/SP).
Transmission Fluid Auto:
MERCON V Automatic Transmission Fluid.
Coolant:
Ford Premium Engine Coolant (Gold/Orange) or equivalent meeting specification WSS-M97B44-D (for ethylene glycol based).
Brake Fluid:
DOT 3 Brake Fluid.
Known Issues
Common Issue 1:
Rear wheel bearing failure.
Common Issue 2:
Coolant leaks from thermostat housing or intake manifold gaskets (especially on V6).
Common Issue 3:
Throttle body issues leading to rough idle or stalling.
Common Issue 4:
Catalytic converter failure.
Common Issue 5:
Power steering pump leaks or noise.
📚 Vehicle History
Brand Heritage
Brand Focus:
Ford's history of producing durable and practical vehicles, including SUVs.
Model Evolution
Generation:
First Generation (UN94, 2001-2007)
Platform Sharing:
Shared platform with Mazda Tribute and Mercury Mariner.
Production
Manufacturing Locations:
Kansas City, Missouri, USA; Hermosillo, Sonora, Mexico
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved 5-star frontal crash test ratings from NHTSA, indicating a strong safety performance for its class at the time.
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