🏷️ Basic Information Identification Make: Ford Model: Escort RS Production Years Covered: 1985, 1986, 1987 Chassis Code: Mark III / Mark IV RS Turbo (Variable based on specific RS variant) 👋 Introduction Market Position Segment: Compact Hot Hatch / Performance Sedan Target Audience: Enthusiasts, DIY mechanics, restoration specialists Competitive Analysis Competitors: Volkswagen Golf GTI, Peugeot 205 GTI, Vauxhall Astra GTE, Renault 5 GT Turbo Key Features Vehicle Focus: Performance, Handling, Motorsport Heritage (Group A/B Rallying) Manual Purpose: To provide detailed technical information for the maintenance and repair of the Ford Escort RS models from 1985-1987. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Approximate Page Count: 300-400 (typical for comprehensive manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 1.6L CVH Turbocharged (various configurations, e.g., RS Turbo S1, S2, S3), Fuel Injection (Bosch KE-Jetronic or similar), Ignition System, Cooling System, Lubrication System Transmission: Manual Transaxle (e.g., IB5 or equivalent), Clutch System, Driveshafts, Differential Brakes: Front Ventilated Discs, Rear Discs, ABS (Anti-lock Braking System) if equipped, Brake System Hydraulics, Parking Brake Suspension: Front MacPherson Struts, Rear Twist Beam Axle with Watt's Linkage, Springs, Shock Absorbers, Bushings, Wheel Alignment Specifications Steering: Rack and Pinion, Power Steering System (if equipped), Steering Column Components Electrical: 12V Battery System, Charging System (Alternator), Starting System, Lighting System, Instrumentation, Fuse Box Layouts, Wiring Diagrams, ECU (Engine Control Unit) Functionality Bodywork: Body Panel Removal and Installation, Exterior Trim, Doors, Hood, Trunk, Glass Replacement, Interior Trim, Upholstery, Body Repair Procedures Climate Control: HVAC (Heating, Ventilation, and Air Conditioning) System, Heater Core, Blower Motor, A/C Compressor and Refrigerant System (if applicable) Procedures Included Engine Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Timing Belt/Chain Inspection and Replacement, Compression Testing Fuel System Repair: Fuel Pump Testing, Injector Cleaning/Replacement, Fuel Filter Replacement, Fuel Pressure Diagnosis Brake Service: Brake Pad and Rotor Replacement, Caliper Overhaul, Brake Fluid Flush and Bleed, Master Cylinder Replacement Suspension And Steering Repair: Shock Absorber/Strut Replacement, Ball Joint and Tie Rod End Replacement, Power Steering Pump/Hose Repair Electrical Diagnostics: Troubleshooting Electrical Faults using Wiring Diagrams, Component Testing, Alternator and Starter Motor Diagnosis Engine Rebuild: Engine Disassembly, Component Inspection (pistons, rings, bearings, valves), Cylinder Head Reconditioning, Torque Specifications for Reassembly Transmission Overhaul: Manual Gearbox Disassembly, Gearset Inspection, Bearing Replacement, Clutch Assembly and Adjustment Troubleshooting Guides: Diagnostic Flowcharts for Common Problems (e.g., starting issues, poor performance, overheating) Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete mechanical and electrical overhauls, including diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Content Printability: Printable Pages Print Quality Image Resolution: High-resolution scans of original factory diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: LOO4 (1.6L CVH Turbo) Engine Configuration: Inline 4-cylinder, 8-valve, Overhead Cam (OHC) Displacement: 1598 cc (1.6 Liters) Bore X Stroke: 80.0 mm x 79.5 mm (typical for CVH) Compression Ratio: 8.3:1 (typical for RS Turbo) Horsepower Net: 132 PS (97 kW; 130 bhp) at 6000 rpm (RS Turbo Series 1/2) Torque Net: 180 Nm (133 lb-ft) at 2700 rpm (RS Turbo Series 1/2) Performance 0-60 Mph: Approx. 7.5 - 8.0 seconds Top Speed: Approx. 125 mph (201 km/h) Fuel System Fuel Delivery: Bosch L-Jetronic or KE-Jetronic Fuel Injection, Turbocharged (Garrett T2 or similar) Fuel Type: Unleaded Premium (95-98 RON / 91-93 AKI) Turbocharger Boost Pressure: 0.7 bar (10 psi) nominal (typical) Ignition System Ignition Type: Electronic Ignition (Distributorless or Distributor based) Engine Management ECU Type: EEC-IV (Electronic Engine Control) 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: N/A for RS models Features Differential: Open Differential (standard), Limited Slip Differential (LSD) often an optional or later upgrade Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 or 80W-90 Gear Oil (check specific manual for exact recommendation) Clutch System Clutch Type: Hydraulically Actuated Dry Single Plate Clutch 📐 Dimensions Exterior Length: Approx. 4023 mm (158.4 inches) for 3-door hatchback Width: Approx. 1690 mm (66.5 inches) Height: Approx. 1370 mm (53.9 inches) for 3-door hatchback Wheelbase: Approx. 2525 mm (99.4 inches) Weights Curb Weight: Approx. 1060-1100 kg (2337-2425 lbs) Gross Vehicle Weight Rating: Check vehicle VIN plate Wheels And Tires Wheel Bolt Pattern: 4 x 108 mm Standard Tire Size: 205/60 VR 15 (typical for RS Turbo) Standard Wheel Size: 15 x 6.0J or 15 x 7.0J (alloy wheels) 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA/Euro NCAP ratings from this era are limited and often not directly comparable to modern standards. Manual does not typically contain safety ratings. Active Features ABS: Optional on some models, standard on later RS Turbo variants. Braking System: Powerful front and rear disc brakes designed for...