2008 Ford F-450 Super Duty Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Ford Model: F-450 Super Duty Year: 2008 Generation Generation: Fourth Generation (2008-2010) Codes Chassis Code: P472 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance personnel. Competitive Analysis Advantages: Officially licensed, factory-derived data ensures accuracy and completeness. Online format offers convenience and instant access compared to traditional printed manuals. Cost-effective alternative to professional repair services. Key Features Licensing: Officially licensed by Ford, derived from OE (Original Equipment) materials. Access Duration: Full year of access included, with discounts available for extensions. Software Provider: Developed by RepairSurge, an automotive software specialist. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Performance, Drivetrain, Brakes, Steering, Suspension, HVAC, Electrical System, Body, Chassis, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams. Page Count Estimated Page Count: Thousands (as it is a comprehensive software manual) Manual Type Manual Type: Official Service & Repair Manual Software Language Language: English Format Format: PDF Download (Software) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine overhaul, component replacement (pistons, rings, valves, camshafts, crankshafts, cylinder heads), timing procedures, lubrication system, cooling system. Engine Performance: Fuel delivery system, ignition system, emissions control systems, turbocharger operation, engine control module (ECM) diagnostics and programming. Drivetrain: Manual and automatic transmission repair, transfer case service, axle assemblies (front and rear), driveshafts, U-joints, differentials. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnosis and repair, brake caliper service, rotor replacement, brake pad replacement, parking brake system. Steering: Power steering system diagnosis and repair, steering gear service, steering linkage components, wheel alignment specifications. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, bushings, stabilizer bars. HVAC: Air conditioning system diagnosis, refrigerant handling, heater core replacement, blower motor service, climate control systems. Electrical System: Battery, charging system, starting system, lighting system, power distribution, fuse and relay identification, body control modules (BCM). Body: Body panel repair, door mechanisms, interior trim removal and installation, glass replacement, exterior trim. Chassis: Frame inspection and repair, frame components, exhaust system, fuel tank and lines. Wiring Diagrams: Complete and detailed wiring diagrams for all electrical systems, including power distribution, lighting, engine controls, body electronics, and safety systems. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for virtually every component and system on the vehicle, from minor adjustments to major overhauls. Installation: Guidance on the installation of common aftermarket parts and replacement components. Technical Depth Diagnostics: In-depth diagnostic procedures, including OBD-II (On-Board Diagnostics II) codes, scan tool usage, and sensor testing. Rebuilds: Complete rebuild procedures for major components such as engines and transmissions, including specifications and tolerances. Specifications: Extensive technical specifications for all components, including torque values, clearances, fluid capacities, and electrical parameters. 📊 Manual Specifications File Format Compatibility: Compatible with any PC, laptop, smartphone, or tablet with an internet connection and a web browser. Print Quality Quality: High-resolution, factory-derived information, ensuring clarity and accuracy of diagrams and text. Binding Type Binding: N/A (Digital Software Download) Paper Type Paper Type: N/A (Digital Software Download) ⚙️ Engine Specifications Primary Engine Engine Options: 6.8L Triton V10 (362 hp @ 4,750 rpm, 457 lb-ft @ 3,250 rpm), 5.4L Triton V8 (300 hp @ 5,000 rpm, 365 lb-ft @ 3,250 rpm) - Note: F-450 often equipped with Diesel engines as primary, check specific configurations. Diesel Engine Option: 6.4L Power Stroke V8 Turbo Diesel (350 hp @ 3,000 rpm, 650 lb-ft @ 1,600 rpm - standard for many F-450 configurations) Performance Horsepower Range: 300 - 362 HP (Gasoline), 350 HP (Diesel) Torque Range: 365 - 457 lb-ft (Gasoline), 650 lb-ft (Diesel) Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) Cooling System Coolant Capacity: Approximately 20-22 quarts (Varies by engine configuration) 🔧 Transmission Standard Transmission Type Gas: 5-speed manual transmission (ZF6-750) or 5-speed TorqShift automatic transmission Transmission Type Diesel: 5-speed TorqShift automatic transmission (typically standard) Optional Optional Transmission Diesel: 6-speed TorqShift automatic transmission (for later models or specific configurations) Features Transmission Fluid Diesel: Mercon SP (Refer to manual for exact specification and fill quantity) Transmission Fluid Gasoline Auto: Mercon V (Refer to manual for exact specification and fill quantity) 📐 Dimensions Exterior Wheelbase: Approximately 137.6 inches (3495 mm) Overall Length: Approximately 237.6 inches (6035 mm) for standard cab configurations Width Without Mirrors: Approximately 79.9 inches (2030 mm) Height: Approximately 79.1 inches (2009 mm) Weights Gvwr Gross Vehicle Weight Rating: 14,500 lbs (6,577 kg) (typical for F-450) Curb Weight: Varies by configuration, typically around 6,500 - 7,500 lbs (2948 - 3402 kg) Cargo Payload Capacity: Up to approximately 6,000 - 7,000 lbs (Varies significantly by configuration) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5...
Officially licensed, factory-derived data ensures accuracy and completeness. Online format offers convenience and instant access compared to traditional printed manuals. Cost-effective alternative to professional repair services.
Key Features
Licensing:
Officially licensed by Ford, derived from OE (Original Equipment) materials.
Access Duration:
Full year of access included, with discounts available for extensions.
Software Provider:
Developed by RepairSurge, an automotive software specialist.
Power steering system diagnosis and repair, steering gear service, steering linkage components, wheel alignment specifications.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, bushings, stabilizer bars.
HVAC:
Air conditioning system diagnosis, refrigerant handling, heater core replacement, blower motor service, climate control systems.
Electrical System:
Battery, charging system, starting system, lighting system, power distribution, fuse and relay identification, body control modules (BCM).
Body:
Body panel repair, door mechanisms, interior trim removal and installation, glass replacement, exterior trim.
Chassis:
Frame inspection and repair, frame components, exhaust system, fuel tank and lines.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, including power distribution, lighting, engine controls, body electronics, and safety systems.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for virtually every component and system on the vehicle, from minor adjustments to major overhauls.
Installation:
Guidance on the installation of common aftermarket parts and replacement components.
Technical Depth
Diagnostics:
In-depth diagnostic procedures, including OBD-II (On-Board Diagnostics II) codes, scan tool usage, and sensor testing.
Rebuilds:
Complete rebuild procedures for major components such as engines and transmissions, including specifications and tolerances.
Specifications:
Extensive technical specifications for all components, including torque values, clearances, fluid capacities, and electrical parameters.
📊 Manual Specifications
File Format
Compatibility:
Compatible with any PC, laptop, smartphone, or tablet with an internet connection and a web browser.
Print Quality
Quality:
High-resolution, factory-derived information, ensuring clarity and accuracy of diagrams and text.
Binding Type
Binding:
N/A (Digital Software Download)
Paper Type
Paper Type:
N/A (Digital Software Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
6.8L Triton V10 (362 hp @ 4,750 rpm, 457 lb-ft @ 3,250 rpm), 5.4L Triton V8 (300 hp @ 5,000 rpm, 365 lb-ft @ 3,250 rpm) - Note: F-450 often equipped with Diesel engines as primary, check specific configurations.
Diesel Engine Option:
6.4L Power Stroke V8 Turbo Diesel (350 hp @ 3,000 rpm, 650 lb-ft @ 1,600 rpm - standard for many F-450 configurations)
Performance
Horsepower Range:
300 - 362 HP (Gasoline), 350 HP (Diesel)
Torque Range:
365 - 457 lb-ft (Gasoline), 650 lb-ft (Diesel)
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI)
Cooling System
Coolant Capacity:
Approximately 20-22 quarts (Varies by engine configuration)
🔧 Transmission
Standard
Transmission Type Gas:
5-speed manual transmission (ZF6-750) or 5-speed TorqShift automatic transmission
6-speed TorqShift automatic transmission (for later models or specific configurations)
Features
Transmission Fluid Diesel:
Mercon SP (Refer to manual for exact specification and fill quantity)
Transmission Fluid Gasoline Auto:
Mercon V (Refer to manual for exact specification and fill quantity)
📐 Dimensions
Exterior
Wheelbase:
Approximately 137.6 inches (3495 mm)
Overall Length:
Approximately 237.6 inches (6035 mm) for standard cab configurations
Width Without Mirrors:
Approximately 79.9 inches (2030 mm)
Height:
Approximately 79.1 inches (2009 mm)
Weights
Gvwr Gross Vehicle Weight Rating:
14,500 lbs (6,577 kg) (typical for F-450)
Curb Weight:
Varies by configuration, typically around 6,500 - 7,500 lbs (2948 - 3402 kg)
Cargo
Payload Capacity:
Up to approximately 6,000 - 7,000 lbs (Varies significantly by configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (for Super Duty line in general, specific F-450 ratings may vary slightly)
NHTSA Side Impact:
4/5 Stars (for Super Duty line in general)
IIHS Crash Tests:
Good (in relevant categories for 2008 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags. Available side airbags in some configurations.
Seatbelts:
Three-point height-adjustable front seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio systems, with available SiriusXM satellite radio and auxiliary input.
Driver Assistance
Towing Features:
Integrated trailer brake controller (optional), trailer tow mirrors, trailer sway control (on some configurations).
Connectivity
Power Outlets:
12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Gasoline engines: 5,000 miles / 6 months. Diesel engines: 5,000 - 10,000 miles / 6 months (depending on usage and oil type, consult manual).
Air Filter Replacement:
Check every 15,000 miles, replace as needed or every 30,000 miles.
Fuel Filter Replacement Diesel:
Typically every 15,000 - 30,000 miles, depending on fuel quality and conditions.
Transmission Fluid Change:
Diesel Automatic: 30,000 - 100,000 miles (severe vs. normal service). Gasoline Automatic: 30,000 - 60,000 miles. Consult manual for specific intervals and conditions.
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-20 API SN or higher (or specified viscosity for ambient temperature, e.g., 5W-30).
Engine Oil Diesel:
API CJ-4 or CK-4, SAE 15W-40 (or specified viscosity for ambient temperature, e.g., 10W-30 for colder climates).
Coolant:
Ford Premium Engine Coolant (Gold) or equivalent meeting Ford specification WSS-M97B51-A1.
Known Issues
Common Diesel Issues:
DPF (Diesel Particulate Filter) regeneration issues, EGR (Exhaust Gas Recirculation) system problems, turbocharger failures, injector issues (especially with the 6.0L Power Stroke, though 6.4L generally more robust).
Ford has a long-standing reputation for building durable and capable trucks, dating back to the Model T Runabout with a pickup body in 1917. The F-Series has been America's best-selling truck for decades.
Model Evolution
F Series Evolution:
The Super Duty line was introduced in 1999 as a more robust and capable alternative to the F-150. The F-450 is positioned as a Class 4 truck, often used for commercial applications, towing heavy trailers, and vocational use.
Production
Manufacturing Location:
Kentucky Truck Plant, Louisville, Kentucky.
🏆 Awards & Recognition
Recognitions
Segment Awards:
Ford Super Duty trucks consistently receive accolades for their towing and hauling capabilities, often named 'Best in Class' for specific metrics in industry reviews and publications.
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