Ford F250 F350 F450 F550 2011-2016 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: F-250, F-350, F-450, F-550 Super Duty Generation Generation Identifier: Fourth Generation (2011-2016) Codes Platform Code: P473 (F-250/F-350 4x2/4x4), P474 (F-350/F-450 Chassis Cab) 👋 Introduction Market Position Target Audience: Professional mechanics, fleet managers, DIY enthusiasts for heavy-duty trucks Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information, equivalent to official workshop manuals, at a fraction of the cost. Key Features Accessibility: Read/print directly from CD or copy to any digital device for offline access 📋 Manual Details Coverage Areas Model Years Covered: 2011, 2012, 2013, 2014, 2015, 2016 Models Covered: Ford F-250, Ford F-350, Ford F-450, Ford F-550 Page Count Estimated Pages: 10000+ Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (6.2L V8 Gasoline, 6.7L V8 Diesel, 6.8L V10 Gasoline), Automatic Transmissions (6R140), Driveline, Four-Wheel Drive, Transfer Case Chassis: Suspension (Front & Rear, 2WD/4WD, RWD), Steering (Hydraulic Power Assist), Brakes (Hydraulic, Power Assist, ABS, Trailer Brake Controller), Axles (Front & Rear Drive Axles, Differential, Dana 10.50 Inch Ring Gear) Body And Electrical: Body Panels, Body Repairs, Body Closures, Doors, Hood, Tailgate, Pickup Bed, Frame, Exterior Lighting, Interior Lighting, HVAC, Instrument Panel, Driver Information System, Audio/Infotainment, Security Systems, Wiring Diagrams, Fuse/Relay Information, Module Communications Network Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair Procedures: Detailed step-by-step repair instructions for all major components and systems Diagnostic Procedures: Troubleshooting guides, DTC index, component testing, diagnostic connector locations (DLC) Technical Depth Depth Of Information: Comprehensive, covering from basic maintenance to complete overhauls and electrical diagnostics Illustrations And Diagrams: High-resolution illustrations, photos, and detailed diagrams for clarity 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for easy navigation Print Quality Print Capability: Printable pages directly or after copying to hard drive Binding Type Binding Method: Digital (CD/download) Paper Type Media Type: Digital (CD/download) Compatibility Operating Systems: All Windows (XP, Vista, 7, 8, 10), Mac, Tablets, Phones (32/64 bit) ⚙️ Engine Specifications Primary Engine Gasoline Engine Code: 6.2L V8 SOHC (2 Valves per Cylinder) Horsepower 6.2L: Approx. 385 hp @ 5500 rpm (varies by model year) Torque 6.2L: Approx. 405 lb-ft @ 4500 rpm (varies by model year) Primary Engine Diesel Engine Code: 6.7L V8 OHV Power Stroke Turbo Diesel Horsepower 6.7L: Approx. 390-400 hp @ 2800 rpm (varies by model year) Torque 6.7L: Approx. 735-800 lb-ft @ 1600 rpm (varies by model year) Optional Engine Gasoline Engine Code: 6.8L V10 Triton SOHC (2 Valves per Cylinder) Horsepower 6.8L: Approx. 362 hp @ 4750 rpm Torque 6.8L: Approx. 457 lb-ft @ 3250 rpm Fuel System Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Fuel System Diesel Fuel Delivery: High-Pressure Common Rail (HPCR) with Turbocharging and Intercooling 🔧 Transmission Standard Transmission Transmission Type: TorqShift 6-Speed Automatic (6R140) Optional Transmission Transmission Type Gasoline: No manual transmission option for these models/years Features Transmission Features: Tow/Haul mode, Selectable Gear Range, Integrated Trailer Brake Controller (ITBC) compatibility 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab, Crew Cab, Chassis Cab Wheelbase Range: 140" (Reg Cab) to 200"+ (Chassis Cab Crew Cab 4x4) Weights Gvwr Range: 10,000 lbs (F-250) to 37,000 lbs (F-550 Chassis Cab) Curb Weight Range: Approx. 6,000 lbs to 9,000+ lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by configuration and year; generally strong for heavy-duty trucks, with specific ratings for rollover and frontal impact available for many configurations. Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control, Electronic Stability Control (some models/trims) Passive Features Passive Safety Features: Front airbags, Seat belts with pretensioners, Side airbags (optional/standard on some models) 💡 Technology Features Infotainment Infotainment Systems: Ford SYNC (various versions), optional navigation, premium audio systems available. Driver Assistance Driver Assistance Features: Rearview camera, parking sensors, integrated trailer brake controller (ITBC), optional adaptive cruise control (later years). Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Diesel Oil Change Interval Diesel: Every 5,000 - 10,000 miles or 6-12 months, depending on usage and oil type (refer to manual for specific recommendations). Service Intervals Oil Gasoline Oil Change Interval Gasoline: Every 5,000 - 7,500 miles or 6 months, depending on usage and oil type. Fluid Specifications Engine Oil 6.7L Diesel: API CJ-4 or CK-4 certified, SAE 15W-40 (e.g., Motorcraft Diesel Engine Oil PN# DCF2C15QSP) Engine Oil 6.2L Gasoline: SAE 5W-20, API SN or SP certified (e.g., Motorcraft SAE 5W-20 Synthetic Blend Oil PN# XO-5W20-QSP) Transmission Fluid 6R140: MERCON LV (e.g., Motorcraft MERCON LV Automatic Transmission Fluid PN# XT-10-QLV) Coolant: Ford Premium Gold Coolant (VC-7D1) or equivalent meeting WSS-M97B21-A specification Known Issues Common Issues Diesel: DPF (Diesel Particulate Filter) regeneration issues, EGR cooler failures, turbocharger problems (less common but documented), potential for injector issues. Common Issues Gasoline: Less common issues, occasional spark...
140" (Reg Cab) to 200"+ (Chassis Cab Crew Cab 4x4)
Weights
Gvwr Range:
10,000 lbs (F-250) to 37,000 lbs (F-550 Chassis Cab)
Curb Weight Range:
Approx. 6,000 lbs to 9,000+ lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by configuration and year; generally strong for heavy-duty trucks, with specific ratings for rollover and frontal impact available for many configurations.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control, Electronic Stability Control (some models/trims)
Passive Features
Passive Safety Features:
Front airbags, Seat belts with pretensioners, Side airbags (optional/standard on some models)
💡 Technology Features
Infotainment
Infotainment Systems:
Ford SYNC (various versions), optional navigation, premium audio systems available.
Ford Premium Gold Coolant (VC-7D1) or equivalent meeting WSS-M97B21-A specification
Known Issues
Common Issues Diesel:
DPF (Diesel Particulate Filter) regeneration issues, EGR cooler failures, turbocharger problems (less common but documented), potential for injector issues.
Common Issues Gasoline:
Less common issues, occasional spark plug or ignition coil failures, potential for exhaust manifold leaks on 6.8L V10.
Common Issues General:
Leaf spring issues (sagging under heavy load), occasional electrical gremlins, door hinge wear.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long-standing reputation for building durable and capable trucks, with the F-Series line dating back to 1948.
Model Evolution
Fourth Gen Updates:
This generation saw significant redesigns, introduction of the 6.7L Power Stroke diesel, updated interior features, and enhanced towing/hauling capabilities across the Super Duty lineup.
Production
Manufacturing Location:
Mainly Kentucky Truck Plant, Louisville, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Truck Awards General:
Ford Super Duty trucks consistently receive accolades for towing and hauling capacity, powertrain performance, and overall durability from automotive publications.
Certifications
Manual Certification:
Factory service manual quality, providing comprehensive OEM-level repair data.
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