Ford F250 Super Duty 2011-2015 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: F-250 Super Duty Year: 2011-2015 Generation Chassis Code: GMT900 (for context, though F250 is Ford chassis) Platform: Ford P356 (part of the Super Duty platform) Codes Vehicle Type: Heavy-Duty Pickup Truck 👋 Introduction Market Position Segment: Heavy-duty pickup truck segment Target Audience: Owners seeking to perform maintenance/repairs, DIY enthusiasts, professional technicians Competitive Analysis Competitors: Ram 2500/3500, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD Key Features Manual Value Proposition: Comprehensive factory documentation for all service, repair, and troubleshooting needs. 📋 Manual Details Coverage Areas Regions Covered: North America (USA, Canada, Mexico) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, engine electrical, powertrain control module (PCM) Transmission Drivetrain: Automatic transmissions (e.g., 6R140), manual transmissions, transfer case, drivelines, axles, differentials Chassis Suspension: Frame, front suspension, rear suspension, steering system, braking system (including ABS, stability control) Electrical HVAC: Body electrical systems, lighting, power accessories, climate control (HVAC), instrument cluster, audio systems, security systems Body Interior: Body panels, doors, windows, seats, interior trim, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical schematics, component testing procedures Repair Rebuild: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, body panel repair Installation Replacement: Component replacement (e.g., starter, alternator, water pump), accessory installation, sensor replacement Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Compatibility: Windows and macOS Print Quality Printability: Printable (single pages or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Emulation: N/A (Digital Download) Licensing Usage Rights: Lifetime use on multiple devices, no expiry ⚙️ Engine Specifications Primary Engine Engine Option 1: 6.2L Triton V8 (Boss) Engine Option 1 Hp: 385 hp @ 5500 rpm Engine Option 1 Torque: 405 lb-ft @ 4500 rpm Engine Option 2: 6.7L Power Stroke V8 Turbo Diesel Engine Option 2 Hp: 390 hp @ 2800 rpm Engine Option 2 Torque: 735 lb-ft @ 1600 rpm (2011-2014), 800 lb-ft @ 1600 rpm (2015) Performance Aspiration: Naturally Aspirated (6.2L), Turbocharged (6.7L) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Diesel Injection Type: High-pressure common rail (6.7L Power Stroke) 🔧 Transmission Standard Transmission Option 1: 6-speed manual transmission (e.g., ZF S6-750 for some configurations) Optional Transmission Option 2: 6-speed automatic transmission (e.g., 6R140 'TorqShift' for most) Features Transmission Control: Electronic control, selectable tow/haul mode 📐 Dimensions Exterior Wheelbase Options: 137" (Reg Cab SWB), 142" (Reg Cab LWB, SuperCab SWB), 158" (SuperCab LWB, Crew Cab SWB), 172" (Crew Cab LWB) Overall Length Approx: 233" - 268" (depending on cab and bed configuration) Cargo Bed Length Options: 6.75 ft (81 inches), 8.0 ft (96 inches) Weights Curb Weight Approx: 6,000 - 7,500 lbs (depending on configuration) Gcwr Max: Up to 33,000 lbs (with appropriate configuration) Max Payload Approx: Up to 7,000 lbs Max Towing Capacity Approx: Up to 24,500 lbs (gooseneck/5th wheel) 🛡️ Safety Features Ratings NHTSA Overall Rating: Not typically rated as a whole vehicle for Super Duty models due to their classification and testing parameters. Active Features Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac with Roll Stability Control - RSC) ABS: Standard 4-wheel Anti-lock Braking System Passive Features Airbags: Front airbags, optional side-curtain airbags (depending on cab configuration) Seatbelts: 3-point height-adjustable seatbelts with pretensioners 💡 Technology Features Infotainment Available Systems: Ford SYNC infotainment system (optional, with various versions of SYNC and MyFord Touch depending on trim level and year) Features: Bluetooth connectivity, USB ports, touchscreen interface (on equipped models), navigation (optional) Driver Assistance Available Features: Integrated Trailer Brake Controller, rearview camera, parking sensors (rear), trailer sway control Connectivity Connectivity Options: USB, Bluetooth audio streaming, SiriusXM Satellite Radio (optional) 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 miles or 6-12 months (dependent on usage and oil type, consult manual for specific conditions) Engine Oil Filter: Replace with every oil change Transmission Fluid Change Auto: Every 30,000-100,000 miles (severe vs. normal use, consult manual for specifics) Diesel Particulate Filter Regen: Automatic regeneration cycles, manual regeneration may be required if warnings appear. Fluid Specifications Engine Oil 6.2L: SAE 5W-20, API SN, ILSAC GF-5 (Consult manual for exact specification) Engine Oil 6.7L: SAE 10W-30 or 15W-40, API CJ-4 or CK-4 (for diesel, consult manual for exact specification) Coolant Type: Ford Premium Engine Coolant (Gold Color) VC-7-B / WSS-M97B44-D (or compatible equivalent) Transmission Fluid Auto: MERCON LV (e.g., Motorcraft XT-10-QLVC) Brake Fluid: DOT 3 Known Issues Common Complaint 6.7L: Diesel Particulate Filter (DPF) clogging, EGR system issues, potential turbocharger issues under heavy use. Common Complaint General: Water pump leaks, potential for ball joint wear (especially...
Diesel Particulate Filter (DPF) clogging, EGR system issues, potential turbocharger issues under heavy use.
Common Complaint General:
Water pump leaks, potential for ball joint wear (especially with heavy loads), exhaust manifold leaks.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long-standing reputation for building robust and capable trucks, particularly with the F-Series line.
Model Evolution
Super Duty Introduction:
The Super Duty line was introduced for the 1999 model year to distinguish heavy-duty trucks from the lighter F-150.
2011 Redesign:
The 2011 model year marked a significant redesign for the Super Duty, including updated styling, a new diesel engine (6.7L Power Stroke), and improved chassis.
Production
Manufacturing Plant:
Kentucky Truck Plant, Louisville, Kentucky
🏆 Awards & Recognition
Recognitions
Award Example:
Ward's 10 Best Engines for the 6.7L Power Stroke diesel engine in certain years.
Ratings
Consumer Reports Reliability:
Varied by year and specific components; typically robust for mechanicals but electronics can be a point of concern as with many modern vehicles. Consult manual for detailed troubleshooting.
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