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Ford FLEX 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2009 Codes Vin Prefix: 1FMEH 👋 Introduction Market Position Vehicle Class: Full-size Crossover SUV Positioning: The Ford Flex was positioned as a stylish and versatile alternative to traditional SUVs and minivans, targeting families seeking comfort, space, and modern features. Competitive Analysis Competitors: Chevrolet Traverse, Buick Enclave, GMC Acadia, Honda Pilot, Toyota Highlander, Mazda CX-9. Key Features Design: Distinctive, modern styling with a long wheelbase and a 'cool' aesthetic, often compared to a shoebox or a modern interpretation of a station wagon. Interior: Spacious and flexible interior with available three-row seating, offering a comfortable and upscale feel, often with features like a panoramic sunroof ('Inflatable rear airbags for rear passengers were an option not common in the segment'). 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Download Page Count Page Count: N/A (Digital PDF - typical for this type of offering) 📖 Manual Coverage Systems Covered Engine: Detailed coverage for 3.5L V6 Duratec and 3.5L V6 EcoBoost engines, including diagnostics, repair, and overhaul procedures. Transmission: Comprehensive coverage for the 6F50/6F55 6-speed automatic transmission, including diagnostics, removal/installation, and internal component repair. Drivetrain: Information on front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differential, axle, and driveshaft service. Suspension: Front and rear suspension systems (independent front, multi-link rear), including shock absorbers, springs, control arms, and alignment specifications. Steering: Power steering system, steering rack and pinion, and steering column service and diagnostics. Brakes: Front and rear disc brakes, ABS, Traction Control System (TCS), and Electronic Stability Control (ESC) system diagnostics and repair. Electrical: Complete wiring diagrams, fuse and relay locations, power distribution, lighting systems, body control module (BCM), and Powertrain Control Module (PCM) diagnostics. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, refrigerant handling, component replacement, and climate control modules. Body: Exterior body panels, doors, liftgate, interior trim, seat mechanisms, and body hardware. Restraints: Airbag system, seatbelt pre-tensioners, and SRS module diagnostics and service precautions. Infotainment: SYNC system, audio system, navigation (if equipped), and associated modules. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flushes, brake fluid changes, and transmission fluid changes. Diagnostics: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), scan tool usage, and component testing. Repair: Step-by-step repair instructions for all major systems, including engine component replacement (alternator, starter, water pump), transmission rebuilds, brake caliper replacement, and suspension component repair. Installation: Procedures for replacing major components such as the radiator, AC compressor, fuel pump, and electronic modules. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic fluid checks to in-depth engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes (typically for PDF manuals) Print Quality Print Quality: Full Printable (High Resolution) Zoom Capability: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip (for unzipping if compressed) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.5L Engine 1 Type: Naturally Aspirated V6 (Duratec) Engine 1 Cylinders: 6 Engine 1 Configuration: V6 Engine 1 Horsepower: 262 hp @ 6250 rpm Engine 1 Torque: 240 lb-ft @ 4500 rpm Optional Engine Engine 2 Displacement: 3.5L Engine 2 Type: Twin-Turbocharged V6 (EcoBoost) Engine 2 Cylinders: 6 Engine 2 Configuration: V6 Engine 2 Horsepower: 355 hp @ 5700 rpm Engine 2 Torque: 350 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (SMPC) for Duratec, Direct Injection for EcoBoost. Fuel Type: Unleaded gasoline, 87 octane minimum recommended (91+ for EcoBoost recommended for optimal performance). Engine Management Engine Control Module: Powertrain Control Module (PCM) with integrated diagnostics. 🔧 Transmission Standard Transmission Type Standard: 6-speed automatic (6F50) Optional Transmission Type Optional: 6-speed automatic (6F55, typically with AWD and EcoBoost) Features Transmission Features: SelectShift™ with paddle shifters (on some trims/engines), Manual Mode, Tow/Haul Mode. Fluid Specifications Transmission Fluid Type: Mercon® LV (Low Viscosity) Automatic Transmission Fluid. 📐 Dimensions Exterior Length: 201.9 inches Width: 78.2 inches Height: 68.0 inches Wheelbase: 117.9 inches Weights Curb Weight FWD: 4,500 - 4,700 lbs (approx.) Curb Weight AWD: 4,700 - 4,900 lbs (approx.) Cargo Cargo Volume Behind 3Rd Row: 20.0 cu ft Cargo Volume Behind 2Nd Row: 40.4 cu ft Cargo Volume Behind 1St Row: 83.2 cu ft 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5 Stars NHTSA Frontal Crash Passenger: 5 Stars NHTSA Side Crash Driver: 5 Stars NHTSA Side Crash Passenger: 5 Stars NHTSA Rollover: 4 Stars IIHS Front Crash Rating: Good IIHS Side Crash Rating: Good Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control...
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Sku: 92791
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Ford FLEX 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2009
Codes
Vin Prefix:
1FMEH
👋 Introduction
Market Position
Vehicle Class:
Full-size Crossover SUV
Positioning:
The Ford Flex was positioned as a stylish and versatile alternative to traditional SUVs and minivans, targeting families seeking comfort, space, and modern features.
Competitive Analysis
Competitors:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Honda Pilot, Toyota Highlander, Mazda CX-9.
Key Features
Design:
Distinctive, modern styling with a long wheelbase and a 'cool' aesthetic, often compared to a shoebox or a modern interpretation of a station wagon.
Interior:
Spacious and flexible interior with available three-row seating, offering a comfortable and upscale feel, often with features like a panoramic sunroof ('Inflatable rear airbags for rear passengers were an option not common in the segment').
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Page Count
Page Count:
N/A (Digital PDF - typical for this type of offering)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage for 3.5L V6 Duratec and 3.5L V6 EcoBoost engines, including diagnostics, repair, and overhaul procedures.
Transmission:
Comprehensive coverage for the 6F50/6F55 6-speed automatic transmission, including diagnostics, removal/installation, and internal component repair.
Drivetrain:
Information on front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differential, axle, and driveshaft service.
Suspension:
Front and rear suspension systems (independent front, multi-link rear), including shock absorbers, springs, control arms, and alignment specifications.
Steering:
Power steering system, steering rack and pinion, and steering column service and diagnostics.
Brakes:
Front and rear disc brakes, ABS, Traction Control System (TCS), and Electronic Stability Control (ESC) system diagnostics and repair.
Electrical:
Complete wiring diagrams, fuse and relay locations, power distribution, lighting systems, body control module (BCM), and Powertrain Control Module (PCM) diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, refrigerant handling, component replacement, and climate control modules.
Body:
Exterior body panels, doors, liftgate, interior trim, seat mechanisms, and body hardware.
Restraints:
Airbag system, seatbelt pre-tensioners, and SRS module diagnostics and service precautions.
Infotainment:
SYNC system, audio system, navigation (if equipped), and associated modules.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flushes, brake fluid changes, and transmission fluid changes.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), scan tool usage, and component testing.
Repair:
Step-by-step repair instructions for all major systems, including engine component replacement (alternator, starter, water pump), transmission rebuilds, brake caliper replacement, and suspension component repair.
Installation:
Procedures for replacing major components such as the radiator, AC compressor, fuel pump, and electronic modules.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic fluid checks to in-depth engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (typically for PDF manuals)
Print Quality
Print Quality:
Full Printable (High Resolution)
Zoom Capability:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unzipping if compressed)
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.5L
Engine 1 Type:
Naturally Aspirated V6 (Duratec)
Engine 1 Cylinders:
6
Engine 1 Configuration:
V6
Engine 1 Horsepower:
262 hp @ 6250 rpm
Engine 1 Torque:
240 lb-ft @ 4500 rpm
Optional Engine
Engine 2 Displacement:
3.5L
Engine 2 Type:
Twin-Turbocharged V6 (EcoBoost)
Engine 2 Cylinders:
6
Engine 2 Configuration:
V6
Engine 2 Horsepower:
355 hp @ 5700 rpm
Engine 2 Torque:
350 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (SMPC) for Duratec, Direct Injection for EcoBoost.
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended (91+ for EcoBoost recommended for optimal performance).
Engine Management
Engine Control Module:
Powertrain Control Module (PCM) with integrated diagnostics.
🔧 Transmission
Standard
Transmission Type Standard:
6-speed automatic (6F50)
Optional
Transmission Type Optional:
6-speed automatic (6F55, typically with AWD and EcoBoost)
Features
Transmission Features:
SelectShift™ with paddle shifters (on some trims/engines), Manual Mode, Tow/Haul Mode.
Fluid Specifications
Transmission Fluid Type:
Mercon® LV (Low Viscosity) Automatic Transmission Fluid.
📐 Dimensions
Exterior
Length:
201.9 inches
Width:
78.2 inches
Height:
68.0 inches
Wheelbase:
117.9 inches
Weights
Curb Weight FWD:
4,500 - 4,700 lbs (approx.)
Curb Weight AWD:
4,700 - 4,900 lbs (approx.)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cu ft
Cargo Volume Behind 2Nd Row:
40.4 cu ft
Cargo Volume Behind 1St Row:
83.2 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5 Stars
NHTSA Frontal Crash Passenger:
5 Stars
NHTSA Side Crash Driver:
5 Stars
NHTSA Side Crash Passenger:
5 Stars
NHTSA Rollover:
4 Stars
IIHS Front Crash Rating:
Good
IIHS Side Crash Rating:
Good
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Electronic Brake-Force Distribution (EBD), Brake Assist.
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, first/second-row side curtain airbags, height-adjustable head restraints, front seatbelt pretensioners.
Optional Safety Features
Optional Safety Features:
Rearview camera, blind-spot monitoring system, inflatable rear seatbelts.
💡 Technology Features
Infotainment
Infotainment System Name:
Ford SYNC (optional, with voice recognition and Bluetooth capability).
Audio Options:
Available premium Sony® audio system, SiriusXM® Satellite Radio.
Driver Assistance
Driver Assistance Features:
Optional rearview camera, reverse sensing system, blind-spot information system.
Connectivity
Connectivity Features:
Bluetooth® for phone and audio streaming, USB port, auxiliary audio input.
Convenience
Convenience Features:
Keyless entry, push-button start, power-adjustable pedals, power liftgate (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Extended intervals may be possible with synthetic oil and diligent monitoring.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or at least every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or at least every 30,000 miles.
Spark Plugs:
3.5L Duratec: Typically every 100,000 miles (iridium plugs). 3.5L EcoBoost: Consult manual, likely similar or slightly shorter interval due to direct injection and turbocharging.
Transmission Fluid:
Every 60,000 miles (severe conditions) or consult manual for normal service. Ford recommends fluid checks and top-offs as needed.
Coolant Flush:
Initial flush at 100,000 miles, then every 50,000 miles thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Full Synthetic recommended for all conditions).
Engine Oil Capacity 3.5L:
6.5 US quarts (with filter change)
Coolant Type:
Motorcraft® Premium Engine Coolant (Orange)
Brake Fluid Type:
DOT 3 Motorcraft® Premium F
Known Issues
Common Issues Duratec:
Intake manifold runner control failures, some reports of oil consumption, and power steering pump leaks.
Common Issues Ecoboost:
Potential for carbon buildup on intake valves (direct injection), turbocharger hose leaks, and occasional powertrain control module (PCM) glitches.
Common Issues Transmission:
Occasional issues with torque converter shudder, transmission solenoid issues, and delayed engagement.
Common Issues HVAC:
Blend door actuator failures leading to temperature control issues.
Common Issues Electrical:
Infotainment system glitches, rear liftgate actuator failures, and potential for water intrusion in certain areas.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford Motor Company, established in 1903, is one of the largest and most influential automotive manufacturers in the world, known for pioneering mass production techniques and a wide range of vehicles.
Model Evolution
Model Introduction:
The Ford Flex was introduced for the 2009 model year, based on the Ford Fairlane concept car unveiled in 2005. It replaced the Ford Freestyle and was designed to offer a unique styling and a more upscale experience.
Generation:
First Generation (2009-2019).
Facelifts:
Received a significant facelift for the 2013 model year, featuring updated exterior styling, interior refinements, and improved technology.
Production
Production Location:
Oakville Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Initial Reception:
The 2009 Ford Flex received praise for its unique styling and spacious interior, offering a distinctive alternative in the crowded crossover segment. However, its unconventional design also divided opinions.
Powertrain Awards:
The 3.5L EcoBoost V6 engine was lauded for its blend of power and relative efficiency, often highlighted in reviews.
Ratings
IIHS Top Safety Pick:
Achieved Good ratings in IIHS crash tests, contributing to a strong safety profile.
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